FixVault

2.0L/2.4L Engine

Fig 1: Thermostat and Coolant Outlet Connector
GC0114240Courtesy of CHRYSLER LLC
1 - TIMING BELT COVER
2 - OUTLET CONNECTOR
3 - THERMOSTAT
4 - THERMOSTAT HOUSING
  1. Remove upper intake manifold. Refer to Engine/Manifolds/MANIFOLD, Intake - Removal .
  2. Partially drain cooling system below the thermostat level.
  3. Disconnect upper radiator hose from outlet connector (2).
  4. Disconnect coolant recovery system hose from outlet connector.
  5. Turbocharger equipped vehicles: 
    • Remove fastener securing A/C suction line support bracket to coolant outlet connector stud.
    • Unclip A/C suction line support bracket from A/C suction line. Reposition bracket.
  6. Remove coolant outlet connector bolts.
  7. Remove thermostat assembly, and clean sealing surfaces.