FixVault

Diagnostic Test

  1. DTC IS ACTIVE 
    1. Turn the ignition on.
    2. Start the engine and allow it to reach normal operating temperature.
      WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.
    3. With the scan tool, select View DTCs.

      Is the status Active for this DTC?

      Yes 

      • Go to step  2

      No 

  2. (F856) 5-VOLT SUPPLY CIRCUIT VOLTAGE 
    Fig 1: Checking 5-Volt Supply Circuit
    GC0099741Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Disconnect the MAP Sensor connector.
    3. Turn the ignition on.
    4. Measure the voltage of the (F856) 5-Volt Supply circuit in the MAP Sensor harness connector.

      Is the voltage between 4.5 and 5.5 volts?

      Yes 

      • Go to step  3

      No 

      • Go to step  7
  3. (K1) MAP SIGNAL CIRCUIT VOLTAGE 
    Fig 2: Checking MAP Signal Circuit
    GC0099742Courtesy of CHRYSLER LLC
    1. Measure the voltage of the (K1) MAP Signal circuit in the MAP Sensor harness connector.

      Is the voltage between 4.5 and 5.5 volts?

      Yes 

      • Go to step  4

      No 

      • Go to step  11
  4. (K900) SENSOR GROUND CIRCUIT TEST 
    Fig 3: Checking Ground Circuit
    GC0099743Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Using a 12 volt test light connected to 12 volts, check the (K900) Sensor Ground in the MAP Sensor harness connector.
      NOTE: The test light should be illuminated and bright. Compare the brightness to that of a direct connection to the battery.

      Is the test light illuminated and bright?

      Yes 

      • Go to step  5

      No 

      • Go to step  15
  5. (F856) 5-VOLT SUPPLY CIRCUIT SHORTED TO THE (K1) MAP SIGNAL CIRCUIT 
    Fig 4: Checking 5-Volt Supply Circuit
    GC0099744Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Disconnect the Powertrain Control Module (PCM) connector.
    3. Measure the resistance between the (F856) 5-Volt Supply circuit and the (K1) MAP Signal circuit in the MAP Sensor harness connector.

      Is the resistance above 100 ohms?

      Yes 

      • Go to step  6

      No 

  6. MAP SENSOR 
    1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the MAP Sensor and the Powertrain Control Module (PCM).
    2. Look for any chafed, pierced, pinched, or partially broken wires.
    3. Look for broken, bent, pushed out or corroded terminals.
    4. Inspect the MAP Sensor for any condition that would result in an incorrect signal, such as damage or contamination.

      Were any problems found?

      Yes 

      No 

  7. (F856) 5-VOLT SUPPLY CIRCUIT SHORTED TO VOLTAGE 
    Fig 5: Checking 5-Volt Supply Circuit
    GC0099741Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Disconnect the Powertrain Control Module (PCM) connector.
    3. Turn the ignition on.
    4. Measure the voltage of the (F856) 5-Volt Supply circuit in the MAP Sensor harness connector.

      Is there any voltage present?

      Yes 

      No 

      • Go to step  8
  8. (F856) 5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND 
    Fig 6: Checking 5-Volt Supply Circuit
    GC0099745Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Measure the resistance between ground and the (F856) 5-Volt Supply circuit in the MAP Sensor harness connector.

      Is the resistance above 100 ohms?

      Yes 

      • Go to step  9

      No 

  9. (F856) 5-VOLT SUPPLY CIRCUIT SHORTED TO THE (K900) SENSOR GROUND CIRCUIT 
    Fig 7: Checking 5-Volt Supply Circuit
    GC0099746Courtesy of CHRYSLER LLC
    1. Measure the resistance between the (F856) 5-Volt Supply circuit and the (K900) Sensor Ground circuit in the MAP Sensor harness connector.

      Is the resistance above 100 ohms?

      Yes 

      • Go to step  10

      No 

  10. (F856) 5-VOLT SUPPLY CIRCUIT OPEN OR HIGH RESISTANCE 
    Fig 8: Checking 5-Volt Supply Circuit
    GC0099747Courtesy of CHRYSLER LLC
    NOTE: When checking circuits at the Powertrain Control Module (PCM), be careful not to damage or distort the connector terminals. Improper measurement technique could result in poor pin to terminal contact.
    1. Measure the resistance of the (F856) 5-Volt Supply circuit between the MAP Sensor harness connector and the Powertrain Control Module (PCM) harness connector.

      Is the resistance below 5.0 ohms?

      Yes 

      • Go to step  16

      No 

  11. (K1) MAP SIGNAL CIRCUIT SHORTED TO VOLTAGE 
    Fig 9: Checking MAP Signal Circuit
    GC0099742Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Disconnect the Powertrain Control Module (PCM) connector.
    3. Turn the ignition on.
    4. Measure the voltage of the (K1) MAP Signal circuit in the MAP Sensor harness connector.

      Is there any voltage present?

      Yes 

      No 

      • Go to step  12
  12. (K1) MAP SIGNAL CIRCUIT SHORTED TO GROUND 
    Fig 10: Checking MAP Signal Circuit
    GC0099748Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Measure the resistance between ground and the (K1) MAP Signal circuit in the MAP Sensor harness connector.

      Is the resistance above 100 ohms?

      Yes 

      • Go to step  13

      No 

  13. (K1) MAP SIGNAL CIRCUIT SHORTED TO (K900) SENSOR GROUND CIRCUIT 
    Fig 11: Checking MAP Signal Circuit
    GC0099749Courtesy of CHRYSLER LLC
    1. Measure the resistance between the (K1) MAP Signal circuit and the (K900) Sensor Ground circuit in the MAP Sensor harness connector.

      Is the resistance above 100 ohms?

      Yes 

      • Go to step  14

      No 

  14. (K1) MAP SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE 
    Fig 12: Checking MAP Signal Circuit
    GC0099750Courtesy of CHRYSLER LLC
    NOTE: When checking circuits at the Powertrain Control Module (PCM), be careful not to damage or distort the connector terminals. Improper measurement technique could result in poor pin to terminal contact.
    1. Measure the resistance of the (K1) MAP Signal circuit between the MAP Sensor harness connector and the Powertrain Control Module (PCM) harness connector.

      Is the resistance below 5.0 ohms?

      Yes 

      • Go to step  16

      No 

  15. (K900) SENSOR GROUND CIRCUIT OPEN OR HIGH RESISTANCE 
    Fig 13: Checking MAP Sensor Ground Circuit
    GC0099751Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Disconnect the Powertrain Control Module (PCM) connector.
      NOTE: When checking circuits at the Powertrain Control Module (PCM), be careful not to damage or distort the connector terminals. Improper measurement technique could result in poor pin to terminal contact.
    3. Measure the resistance of the (K900) Sensor Ground circuit between the MAP Sensor harness connector and the Powertrain Control Module (PCM) harness connector.

      Is the resistance below 5.0 ohms?

      Yes 

      • Go to step  16

      No 

  16. POWERTRAIN CONTROL MODULE (PCM) 
    1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the MAP Sensor and the Powertrain Control Module (PCM).
    2. Look for any chafed, pierced, pinched, or partially broken wires.
    3. Look for broken, bent, pushed out or corroded terminals.
    4. Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.
    5. Look for the data to change or for the DTC to reset during the wiggle test.
    6. Refer to any Technical Service Bulletins that may apply.

      Were any problems found?

      Yes 

      No