FixVault

Diagnostic Test

  1. DTC IS ACTIVE 
    1. Start the engine and allow it to reach normal operating temperature.
      WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.
    2. With the scan tool, select View DTCs.

      Is the status Active for this DTC?

      Yes 

      • Go to step  2

      No 

  2. (K21) IAT SIGNAL CIRCUIT SHORTED TO GROUND 
    Fig 1: Checking IAT Signal Circuit
    GC0123819Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Disconnect the Intake Air Temperature Sensor connector.
    3. Disconnect the Powertrain Control Module (PCM) connector.
    4. Measure the resistance between ground and the (K21) IAT Signal circuit in the Intake Air Temperature Sensor harness connector.

      Is the resistance above 100 ohms?

      Yes 

      • Go to step  3

      No 

  3. (K21) IAT SIGNAL CIRCUIT SHORTED TO (K900) SENSOR GROUND CIRCUIT 
    Fig 2: Checking IAT Signal Circuit
    GC0123820Courtesy of CHRYSLER LLC
    1. Measure the resistance between the (K21) IAT Signal circuit and the (K900) Sensor Ground circuit in the Intake Air Temperature Sensor harness connector.

      Is the resistance above 100 ohms?

      Yes 

      • Go to step  4

      No 

  4. (K21) IAT SIGNAL CIRCUIT OPEN CIRCUIT OR HIGH RESISTANCE 
    Fig 3: Checking IAT Signal Circuit
    GC0123821Courtesy of CHRYSLER LLC
    NOTE: When checking circuits at the Powertrain Control Module (PCM), be careful not to damage or distort the connector terminals. Improper measurement technique could result in poor pin to terminal contact.
    1. Measure the resistance of the (K21) IAT Signal circuit between the Intake Air Temperature Sensor harness connector and the Powertrain Control Module (PCM) harness connector.

      Is the resistance below 5.0 ohms?

      Yes 

      • Go to step  5

      No 

  5. INTAKE AIR TEMPERATURE SENSOR SIGNAL VOLTAGE 
    1. Turn the ignition off.
    2. Connect the Powertrain Control Module (PCM) connector.
    3. Turn the ignition on.
    4. With the scan tool, read the Intake Air Temperature Sensor signal voltage.

      Is the voltage above 4.5 volts with the Intake Air Temperature Sensor harness disconnected?

      Yes 

      • Go to step  6

      No 

      • Go to step  7
  6. INTAKE AIR TEMPERATURE SENSOR 
    1. Turn the ignition off.
    2. Inspect the wiring and connectors between the Intake Air Temperature Sensor and the Powertrain Control Module (PCM).
    3. Look for any chafed, pierced, pinched, or partially broken wires.
    4. Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the related connectors.

      Were any problems found?

      Yes 

      No 

  7. POWERTRAIN CONTROL MODULE (PCM) 
    1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Intake Air Temperature Sensor and the Powertrain Control Module (PCM).
    2. Look for any chafed, pierced, pinched, or partially broken wires.
    3. Look for broken, bent, pushed out or corroded terminals.
    4. Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.
    5. Look for the data to change or for the DTC to reset during the wiggle test.
    6. Refer to any Technical Service Bulletins that may apply.

      Were any problems found?

      Yes 

      No