FixVault

Pump, Air: Installation: Installation

Fig 1: Pump To Bracket
GC0123415Courtesy of CHRYSLER LLC
  1. Install the air pump (3) to the bracket (4) with three nuts (5) tightened to 8 N.m (71 in. lbs.).
  2. Connect and lock the air pump electrical connector (1).
  3. Engage the air pump electrical connector (2) to the back of the air pump.
    Fig 2: Oxygen Sensor Connector Retainer, Lower Heatshield Bolt, Air Pump Relay, Upper Heatshield Bolt & Heatshield
    GC0147234Courtesy of CHRYSLER LLC
    NOTE:

    Air pump not shown.

  4. Install the air pump heatshield (5) with the upper mounting bolt (4).
  5. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  6. Install the air pump relay (3) and lower heatshield bolt (1). Tighten the bolt to 8 N.m (71 in. lbs.).
  7. Engage the oxygen sensor connector retainer (2) to the heatshield (5).
  8. Lower the vehicle.
  9. Tighten the upper heatshield bolt (4) to 8 N.m (71 in. lbs.).
    Fig 3: Air Inlet Tube AT Air Pump
    GC0123412Courtesy of CHRYSLER LLC
  10. Install the air inlet hose (3) to the air pump inlet (2).
    Fig 4: Connecting Tube & Air Pump
    GC0147202Courtesy of CHRYSLER LLC
  11. Install the connecting tube (1) to the air pump (2).
    Fig 5: Two Bolts And The PCM Bracket
    GC0147235Courtesy of CHRYSLER LLC
  12. Install the PCM and PCM bracket (1) with two bolts (2) tightened to 10 N.m (89 in. lbs.).
    Fig 6: Purge Tube Retainer, Two Air Injection Pump Assembly Wire Harness Connectors & Two Wire Harness Retainers
    GC0147236Courtesy of CHRYSLER LLC
  13. Position the air injection pump assembly wire harness. Connect and lock the two electrical connectors (3).
  14. Engage two wire harness retainers (1) to the back of the PCM bracket.
  15. Engage the purge tube retainer (2) to the bottom of the PCM bracket.
    Fig 7: Two PCM Wire Harness Connectors, Engine Wire Harness Connector, Engine Harness Connector Retainer, Wire Harness Retainer
    GC0147237Courtesy of CHRYSLER LLC
  16. Engage the wire harness retainer (2) to the top of the PCM bracket.
  17. Engage the engine harness connector retainer (1) to the back of the PCM bracket.
  18. Connect and lock the engine wire harness connector (4).
  19. Connect and lock the two PCM wire harness connectors (3).
  20. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
  21. Install the engine cover.