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Charging System (Service Information): Generator: Installation: 5.7L

Fig 1: Generator Retaining Bolt And Generator
GC0080022Courtesy of CHRYSLER LLC
  1. Position the generator (2) and install the upper generator retaining bolt (1) finger tight.
  2. Raise and support the vehicle.
    Fig 2: Connector Tab, Insulator Cover And Retaining Nut
    GC0144645Courtesy of CHRYSLER LLC
  3. Position the generator B+ terminal eyelet to the generator output stud, install the retaining nut (3) and tighten to 13 N.m (10 ft. lbs.).
  4. Install the insulator cover (2) onto the B+ output terminal.
  5. Snap the field wire connector (1) into the rear of the generator.
    Fig 3: Retaining Nut And Bolt And Support Bracket
    GC0144621Courtesy of CHRYSLER LLC
  6. Position the generator support bracket (3) to the engine mount, install the retaining nut (1) finger tight.
  7. Position the generator support bracket (3) to the generator and install the retaining bolt (2) finger tight.
  8. Install the remaining generator retaining bolt and tighten both lower retaining bolts to 65 N.m (48 ft. lbs.).
  9. Tighten the generator support bracket (3) to engine mount retaining nut (1) to 28 N.m (21 ft. lbs.).
    Fig 4: Trans Cooler Line Clamp
    GC0080021Courtesy of CHRYSLER LLC
  10. Position transmission cooler line (2) and install the transmission cooler line retainer clamp (1) to the right crossmember (3).
    Fig 5: Lower Splash Shield & Fasteners
    GC0095584Courtesy of CHRYSLER LLC
  11. Position the belly pan and install the belly pan retainers (1).
  12. Lower the vehicle.
  13. Tighten the generator upper retaining bolt to 65 N.m (48 ft. lbs.).
    CAUTION:

    When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump may be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat.

    CAUTION:

    Do not let the tensioner arm snap back to the free arm position, sever damage may occur to the tensioner.

    Fig 6: Identifying Drive Belt Tensioner And Drive Belt
    GC0144483Courtesy of CHRYSLER LLC
  14. Rotate the accessory drive belt tensioner (8) clockwise until it contacts the stop, install the accessory drive belt (2) onto the pulleys and slowly release the tensioner.
    Fig 7: Negative Battery Cable
    GC0139402Courtesy of CHRYSLER LLC
  15. Connect the negative battery cable and tighten the nut (1) to 5 N.m (45 in. lbs.).