FixVault

Dr-5: Code 14, Throttle Position Sensor

Fig 1: DR-5 Test Schematic Throttle Position Sensor
G90E20077
Fig 2: DR-5 Test Flow Chart (1 of 2) Throttle Position Sensor
G90C20109
Fig 3: DR-5 Test Flow Chart (2 of 2) Throttle Position Sensor
G90F20110

DR-7: CODE 21, COOLANT TEMPERATURE SENSOR

COOLANT TEMP SENSOR

Temperature (°F) Voltage Resistance (Ohms)
-22 4.41V 28,432
-4 4.19V 16,069
32 3.50V 5911
68 2.57V 2474
77 2.32V 2000
104 1.65V 1114
140 0.99V 551
176 0.59V 296
212 0.35V 164
230 0.23V 106
Fig 4: DR-7 Test Schematic Coolant Temperature Sensor
G90F20078
Fig 5: DR-7 Test Flow Chart (1 of 2) Coolant Temperature Sensor
G90G20111
Fig 6: DR-7 Test Flow Chart (2 of 2) Coolant Temperature Sensor
G90H20112

DR-8: TESTING SELF-DIAGNOSTIC CONNECTOR

Fig 7: DR-8 Test Schematic Testing Self-Diagnostic Connector
G90D20068
Fig 8: DR-8 Test Flow Chart Testing Self-Diagnostic Connector
G90I20113

DR-9: CODE 23, TOP DEAD CENTER SENSOR CIRCUIT

Fig 9: DR-9 Test Schematic Top Dead Center Sensor Circuit
G90J20072
Fig 10: DR-9 Test Flow Chart Top Dead Center Sensor Circuit
G90J20114

DR-10: CODE 24, VEHICLE SPEED SENSOR

Fig 11: DR-10 Test Schematic Vehicle Speed Sensor
G90A20081
Fig 12: DR-10 Test Flow Chart (1 of 2) Vehicle Speed Sensor
G90A20115
Fig 13: DR-10 Test Flow Chart (2 of 2) Vehicle Speed Sensor
G90B20116

DR-11 CODE 25, BAROMETRIC PRESSURE SENSOR

Fig 14: DR-11 Test Schematic Barometric Pressure Sensor
G91G16481
Fig 15: DR-11 Test Flow Chart (1 of 2) Barometric Pressure Sensor
G91F16480
Fig 16: DR-11 Test Flow Chart (2 of 2) Barometric Pressure Sensor
G90D20118

DR-12: CODE 41, FUEL INJECTOR CIRCUIT

Fig 17: DR-12 Test Schematic Fuel Injector Circuit
G90C20083
Fig 18: DR-12 Test Flow Chart (1 of 7) Fuel Injector Circuit
G90E20119
Fig 19: DR-12 Test Flow Chart (2 of 7) Fuel Injector Circuit
G90H20120
Fig 20: DR-12 Test Flow Chart (3 of 7) Fuel Injector Circuit
G91J16690
Fig 21: DR-12 Test Flow Chart (4 of 7) Fuel Injector Circuit
G90J20122
Fig 22: DR-12 Test Flow Chart (5 of 7) Fuel Injector Circuit
G91A16691
Fig 23: DR-12 Test Flow Chart (6 of 7) Fuel Injector Circuit
G90B20124
Fig 24: DR-12 Test Flow Chart (7 of 7) Fuel Injector Circuit
G91B16692

DR-14: CODE 43, EGR TEMPERATURE SENSOR

Fig 25: DR-14 Test Schematic Testing EGR Temperature Sensor
G90D20084
Fig 26: DR-14 Test Flow Chart (1 of 3) Testing EGR Temperature Sensor
G90D20126
Fig 27: DR-14 Test Flow Chart (2 of 3) Testing EGR Temperature Sensor
G90E20127
Fig 28: DR-14 Test Flow Chart (3 of 3) Testing EGR Temperature Sensor
G90F20128

DR-15: NO FAULT CODE SWITCH TESTS

Fig 29: DR-15 Test Schematic No Fault Code Switch Tests
G90F20086
Fig 30: DR-15 Test Flow Chart (1 of 2) No Fault Code Switch Tests
G90G20129
Fig 31: DR-15 Test Flow Chart (2 of 2) No Fault Code Switch Tests
G90J20130

DR-16: NO FAULT CODE SENSOR TESTS

Fig 32: DR-16 Test Schematic (1 of 5) No Fault Code Sensor Tests
G90G20087
COOLANT TEMP SENSOR

Temperature (°F) Voltage Resistance (Ohms)
-22 4.41V 28,432
-4 4.19V 16,069
32 3.50V 5911
68 2.57V 2474
77 2.32V 2000
104 1.65V 1114
140 0.99V 551
176 0.59V 296
212 0.35V 164
230 0.23V 106
DRB-II EGR TEMP

EGR Temp. Display Engine Condition
160°F Hot Idle (198°F Coolant)
350°F 25 MPH at 3500 RPM
311°F 55 MPH at 3500 RPM
Fig 33: DR-16 Test Flow Chart (1 of 5) No Fault Code Sensor Tests
G90A20131
Fig 34: DR-16 Test Schematic (2 of 5) No Fault Code Sensor Tests
G90D20076
Fig 35: DR-16 Test Flow Chart (2 of 5) No Fault Code Sensor Tests
G90B20132
Fig 36: DR-16 Test Schematic (3 of 5) No Fault Code Sensor Tests
G90I20089
Fig 37: DR-16 Test Flow Chart (3 of 5) No Fault Code Sensor Tests
G90C20133
Fig 38: DR-16 Test Schematic (4 of 5) No Fault Code Sensor Tests
G91D16694
Fig 39: DR-16 Test Flow Chart (4 of 5) No Fault Code Sensor Tests
G90D20134
Fig 40: DR-16 Test Schematic (5 of 5) No Fault Code Sensor Tests
G90C20091
Fig 41: DR-16 Test Flow Chart (5 of 5) No Fault Code Sensor Tests
G90E20135

DR-17: NO FAULT CODE PURGE SOLENOID TEST

Fig 42: DR-17 Test Schematic No Fault Code Purge Solenoid Test
G90D20092
Fig 43: DR-17 Test Flow Chart No Fault Code Purge Solenoid Test
G90F20136

DR-18: NO FAULT CODE MECHANICAL TEST

At this point in the driveability test procedure, you have determined that all of the electronic control systems are operating as they were designed to. Therefore, they are not the cause of the driveability problem.

The following additional items can not be overlooked as possible causes of a driveability problem.

  1. THROTTLE VALVE AREA - Dirt or ice buildup causing rough idle and stalling.
  2. ENGINE IGNITION TIMING - Must be set with timing terminal grounded.
  3. ENGINE VACUUM - Must be normal for your altitude.
  4. ENGINE VALVE TIMING - To specifications.
  5. ENGINE COMPRESSION - To specifications.
  6. ENGINE P.C.V. SYSTEM - Must flow freely.
  7. ENGINE EXHAUST SYSTEM - Must be free of any restrictions.
  8. POWER BRAKE BOOSTER - No internal vacuum leaks.
  9. TORQUE CONVERTER CONDITION - May cause very low power at breakaway or high speed (only 1 condition at a time).
  10. FUEL CONTAMINATION - High alcohol or water content.
  11. FUEL INJECTORS - Rough idle may be caused by injector wiring not connected to correct injector.
  12. ENGINE SECONDARY IGNITION CHECK - Any abnormal scope pattern.
  13. TECHNICAL SERVICE BULLETINS - Any that may apply to vehicle.
  14. HOSES AND FILTERS - All air intake piping and vacuum hoses must be in place and secure. The proper air filter element must be used.
  15. Must be correct specification with no vacuum at the regulator, 48 PSI on V6 & Non-Turbo 4-Cylinder and 36 PSI on Turbo engines.
  16. COLD FAST IDLE AIR VALVE - V6 and DOHC engines: Coolant must circulate through this valve (mounted on the throttle body).

Any one or more of these items can give a driveability related problem. They can not be overlooked as possible causes.