Rear Driveline Module

Fig 1: ECC To RDA Mounting Bolts & Electrical Connector

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Remove the four bolts (1) holding the rear axle electric clutch. See Fig 1.
Separate the rear axle electric clutch from the rear axle.

Fig 2: Differential Case Bolts & Cap Bolts
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Remove the differential case bolts (1).
Remove the cap bolts (2).
Remove differential cover and both axle seals.

Fig 3: Carrier, Carrier Housing & Measured Side Shims
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NOTE: There are select shims at each side of the carrier.
Remove the carrier (1) from the differential housing (2).
Measure the select shims on each side of the carrier roller bearings and note for installation.

Fig 4: Ring Gear Bolts & Ring Gear
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Remove the ring gear bolts (1).
Remove the ring gear (2).

Fig 5: Roll Pin, Carrier Case, Punch & Pinion Mate Shaft
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Remove roll pin (1) in carrier case (2) and through the pinion mate shaft (4) using a punch (3).

Fig 6: Carrier, Side Gears, Pinion Gears & Shims
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Remove spider gears (3), thrust washers (4) and side gears (2).

Fig 7: Press, Installer 9643, Carrier Bearings & Splitter 1130
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Remove carrier bearings (3) using Splitter 1130 (4), Installer 9643 (2) and a press (1).

Fig 8: Using Screw Driver To Remove Pinion Seal
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Use a screw driver to remove the pinion seal.

Fig 9: Removing/Installing Pinion Retaining Nut Using Spline Holder 9742 And Socket 9921
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Remove pinion retaining nut using Spline Holder 9742 (1) and Socket 9921 (2).

Fig 10: Tapping Pinion With Soft Hammer To Remove From Case
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Tap pinion (3) with a soft hammer (1) to remove from case (4).

Fig 11: Using Hammer And Punch To Remove Outer Pinion Bearing Cup
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Using a hammer (4) and a punch (1) remove the outer pinion bearing cup (2).

Fig 12: Using Hammer And Punch To Remove Pinion Head Bearing Cup
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Using a hammer (4) and a punch (2) remove the pinion head bearing cup (1).

Fig 13: Pinion Shaft & Collapsible Spacer
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Remove collapsible spacer (2) from the pinion shaft (1).

Fig 14: Removing Pinion Bearing Using Puller C-293-PA And Adapters C293-45
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Remove the pinion bearing (3) using Puller C-293-PA (1) and Adapters C293-45 (2).