FixVault

4.0L Engine

  1. Disconnect negative battery cable.
  2. Remove air filter housing. Refer to BODY, AIR CLEANER, REMOVAL .
  3. Drain cooling system. Refer to STANDARD PROCEDURE .
  4. Remove coolant recover container. Refer to BOTTLE, COOLANT RECOVERY, REMOVAL .
  5. Remove viscous radiator fan. Refer to FAN, COOLING, VISCOUS, REMOVAL  or FAN, COOLING, ELECTRIC, REMOVAL .
  6. Remove RH engine mount through bolt.
  7. Raise engine assembly.
  8. Carefully unbolt the air conditioning compressor from the front of engine. Do not disconnect any A/C hoses from the compressor. Temporarily support the compressor.
  9. Remove accessory drive belt bracket.
  10. Remove engine timing belt. Refer to SPROCKET(S), TIMING BELT AND CHAIN, REMOVAL .
    Fig 1: Timing Belt Rear Cover Fasteners
    GC0127925Courtesy of CHRYSLER LLC
    1 - M8 FASTENERS (APPLY THREAD SEALANT)
    2 - M10 FASTENERS
    3 - M6 FASTENERS
    4 - M10 FASTENERS (STUD/NUT)
  11. Remove water pump mounting bolts (3).
  12. Remove water pump.
  13. Clean mounting surface.