FixVault

Test NS-4B - Checking Fuel Delivery

WARNING: High fuel pressure may be present in fuel lines. Open fuel system with caution. See FUEL PRESSURE RELEASE  procedure in this article
NOTE: For connector terminal identification, see CONNECTOR IDENTIFICATION  . For appropriate wiring diagram, see WIRING DIAGRAMS  at end of article.
  1. Ensure fuel tank is at least 1/4 full. Turn ignition switch to OFF position. Release fuel pressure. Disconnect fuel return hose from fuel rail. Connect a 6-foot fuel hose to fuel rail return nipple. Put other end of 6-foot fuel hose into an approved 2-gallon gasoline container.
  2. Using DRB-II, actuate fuel system. Observe fuel pressure gauge. If fuel pressure is more than 48 psi, replace fuel pressure regulator. Perform VERIFICATION PROCEDURE VER-1. If fuel pressure is less than 48 psi, turn ignition switch to OFF position.
  3. Reconnect fuel return hose. Remove fuel return hose from fuel tank. See Fig 1 . Connect a 6-foot fuel hose to disconnected fuel return hose. Put other end of 6-foot fuel hose into an approved 2-gallon gasoline container.
  4. Turn ignition switch to ON position. Actuate fuel system. Observe fuel pressure gauge. If fuel pressure is less than 48 psi, replace fuel pump module. Perform VERIFICATION PROCEDURE VER-1.
  5. If fuel pressure is more than 48 psi, replace restricted fuel return line between fuel rail and fuel tank. Perform VERIFICATION PROCEDURE VER-1.
Fig 1: Identifying Fuel Tank Hoses
G92G04459