Final Reassembly
- Install low-reverse brake piston by applying even pressure on perimeter of piston while rotating slowly. Install 20 return springs and low-reverse brake hub. Using appropriate compressor, compress return spring and install snap ring. See Figure .
- Install dished plate with small end of dish facing away from piston. Install clutch discs, retainer ring and one-way clutch. Install one-way clutch machined surface toward retainer ring. Install snap ring.NOTE: Low/reverse snap ring may not have been installed during production. Snap ring is required during overhaul reassembly.
- Using a feeler gauge, ensure clearance between one-way clutch and retainer plate is .031-.041" (.80-1.05 mm). If clearance is not within specification, select correct retainer plate to obtain correct clearance. Retainer plates are available in thicknesses of .063" (1.60 mm) to .102" (2.60 mm) in .20 mm increments. Apply air pressure to low-reverse oil passage and check for proper clutch operation. See Figure .
- Place converter housing on bench with output shaft facing upward. Install needle bearing over output shaft. Install drum hub assembly onto output shaft spline. Install needle bearing with thrust washer in recess of drum hub. Install rear planetary carrier onto one-way clutch race. Install snap ring. Install rear planetary assembly into drum hub. Install oil tubes into transaxle case.
- Install governor into transaxle case. Ensure alignment mark on governor sleeve is aligned with mark on transaxle case. Install governor cover.Tighten bolts to specification. Refer to TORQUE SPECIFICATIONS . Apply appropriate gasket sealant to converter housing and install transaxle case. Once case halves are secured in place, ensure all parts previously installed rotate without resistance.
- Lubricate servo piston with ATF. Assembly servo retainer, piston, piston large seal and spring. Insert assembly into transaxle. Using "C" clamp and socket, compress assembly and install snap ring.
- Install thrust bearing and thrust washer. Install sun gear shell with sun gear spacer and sun gear. See Figure . Install front planetary carrier with thrust washer onto sun gear. Install thrust washer and thrust bearing onto front of front planetary carrier.
- Install seal sleeve to center of front planetary carrier. Install front ring gear. Install front ring gear needle bearing with rollers facing upward. Install thrust washer. Match tangs on thrust washer with mating holes in rear clutch assembly.
- Install rear clutch assembly. Install needle bearing. Companion thrust washer is fitted to oil pump support later in reassembly procedure. Install front clutch assembly. Install band, band strut and band adjusting stop. Tighten band adjusting stop until band is secured in place.