Transfer Case: Installation
- Clean gasket surfaces and install new transfer case-to-extension housing gasket. To complete installation, reverse removal procedure. Tighten transfer case-to-extension housing bolts in sequence. See Figure .
- Ensure White marking on vent hose is positioned in notch on shifter (upper end of tube should be 3/4" above top of shifter and just below floor pan). When installing shift lever assembly, ensure large bolt is tightened first, then small bolt.
- Tighten retaining bolts to specifications. Refer to the TORQUE SPECIFICATIONS table. Fill transfer case to bottom of filler hole with Mercon ATF (XT-2-QDX or DDX).