Pump and Intermediate Clutch Piston: Disassembly

WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.

Remove the No. 1 selective pump support thrust washer.

Fig 1: Locating No. 1 Front Pump Support Thrust Washer
Courtesy of FORD MOTOR CO.

NOTE: Note the location of the bleed hole during disassembly for assembly.

Fig 2: Identifying Intermediate Clutch Piston

Courtesy of FORD MOTOR CO.

Remove the intermediate clutch piston.
Remove the bolts and remove the front pump support.

Fig 3: Removing Bolts And Front Pump Support
Courtesy of FORD MOTOR CO.

NOTE: Note that the new seals on this pump are square cut on the ends.

Fig 4: Locating Seal Rings

Courtesy of FORD MOTOR CO.

Remove the seal rings.
Remove the inner and outer pump gerotor gears.

Fig 5: Identifying Inner And Outer Fluid Pump Gerotor Gears
Courtesy of FORD MOTOR CO.
Remove and discard the front pump seal.

Fig 6: Identifying Front Pump Seal
Courtesy of FORD MOTOR CO.