Section 2010 (Automatic Transmission - Cd4E): Assembly: Transaxle: Notes

WARNING: This page is about a different car, the 2007 Mercury Mariner and 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Illustration	Tool Name	Tool Number
	Adapter for 307-304	307-304-01 (T94P-77000-R2) (17-057-01)
	Adapter for 307-304	307-304-02 (T94P-77000-R3) (17-057-02)
	Adapter for 307-304	307-304-03 (T94P-77000-R4)
	Air Test Plate, Transmission	307-301 (T94P-77000-S) (17-056)
	Aligner, Pump Housing	307-076 (T80L-77100-A)
	Alignment Gauge, TR Sensor	307-351 (T97L-70010-A)
	Alignment Pins, Valve Body	307-299 (T94P-77700-N)
	Depth Micrometer	303-D026 (D80P-4201-A)
	End Play Gauge, Transmission	307-519
	Handle, Torque Converter	307-091 (T81P-7902-C)
	Holding Fixture, Transmission	307-003 (T57L-500-B)
	Holding Fixture, Transmission	307-288 (T94P-7700-F)
	Installer, Halfshaft Output Fluid Seal	307-157 (T86P-1177-B)
	Installer, RH Halfshaft Fluid Seal	307-428
	Installer, Shift Shaft Fluid Seal	307-002 (TOOL-77288)
	Installer, Torque Converter Fluid Seal	307-273 (T94P-77000-C) (17-052)
	Protector, Piston Seal	307-280 (T94P-77000-D1) (17-060-01)
	Protector, Piston Seal	307-284 (T94P-77000-D5) (17-060-05)
	Remover/Installer, Servo Cover	307-295 (T94P-77000-L)
	Selector, Servo Piston Rod	307-S296 (T94P-77000-M) (17-059)
	Shim Selection Depth Gauge	307-300-01 (T94P-77000-T) (17-055-01)
	Shim Selection Gauge	307-300 (T94P-77000-Q) (17-055)
	Shim Selection Preload Plate	307-304 (T94P-77000-R1) (17-057)
	Test Plate Screw Set, Transmission	307-126 (T82P-7006-C)

Material

Item	Specification
MERCON® V Automatic Transmission Fluid XT-5-QM (or XT-5-QMC) (US); CXT-5-LM12 (Canada)	MERCON® V
Multi-Purpose Grease XG-4 and/or XL-5	ESB-M1C93-B

Fig 1: Exploded View Of Automatic Transaxle Component (1 Of 3)

Courtesy of FORD MOTOR CO.

Fig 2: Exploded View Of Automatic Transaxle Component (2 Of 3)

Courtesy of FORD MOTOR CO.

Fig 3: Exploded View Of Automatic Transaxle Component (3 Of 3)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	7902	Converter assembly
2	7F401	Seal assembly - converter impeller hub
3	N807098-S437	Bolt - M6-1.0 x 16 pan Torx® head
4	7F363	Support assembly - stator
5	7A137	Pipe plug - 1/8-27 dry seal
6	7D273	Connector assembly - cooler line fitting
7	N605908-S105	Bolt - M8-1.25 x 38 hex flange head (attaches case to converter housing)
8	7975	Converter housing assembly - transaxle
9	7005	Converter housing - case
10	7H207	Tube assembly - differential lube
11	N605891-S102	Bolt - M6-1.0 x 18.5 hex flange head
12	7B333	Gasket - transaxle split flange
13	7A020	Indicator assembly - fluid level
14	W500215-S439	Bolt - M6-1.0 x 19.25 hex flange head
15	7A228	Tube assembly - fluid filler
16	7N243	Grommet - fluid filler tube
17	7F343	Gear - final drive
18	7H106	Ring - final drive retaining
19	4221	Bearing assembly - differential carrier (No. 15)
20	4067	Shim - differential bearing (selective fit No. 14)
21	4204	Case assembly - differential gear
22	4230	Washer - rear axle differential pinion
23	4215	Gear - differential pinion
24	4228	Washer - differential side gear thrust
25	4236	Gear - differential side
26	4211	Shaft - differential pinion
27	67847-S	Pin - coiled spring (attaches differential pinion shaft)
28	7G216	Bearing - final drive planet gear needle
29	7G217	Spacer - final drive planet gear
30	7G214	Gear - final drive planet
31	7G215	Washer - final drive planet gear
32	7G213	Shaft - final drive pinion
33	W706051-S	Ring - 77.3 retaining, external (retains pinion shaft in 7F465)
34	7F465	Planet and carrier assembly - final drive
35	7H245	Pan - chain cover
36	7G249	Chain assembly - drive
37	7G132	Sprocket assembly - driven
38	7H245	Pan - chain cover
39	7E290	Magnet - case
40	7H293	Pan assembly - chain cover
41	7G233	Bearing assembly - driven sprocket thrust (drive No. 13)
42	7G247	Bearing assembly - driven sprocket (outer No. 12)
43	7H086	Shim - driven sprocket (select fit No. 11)
44	7G355	Bearing assembly - driven sprocket (inner No. 12)
45	7G099	Washer - drive sprocket thrust (select fit No. 10)
46	7H032	Bearing assembly - stator support (No. 17) (part of 7A153)
47	7A153	Gear assembly - overdrive reverse ring
48	7H029	Bearing assembly - drive sprocket (driven No. 16) (part of 7A153)
49	7F240	Bearing assembly - reverse overdrive ring gear thrust (No. 9)
50	7D006	Planet assembly - overdrive reverse (captured No. 8 bearing)
51	7D483	Ring - low one-way clutch retaining
52	N811449-S437	Stud - M6 x 1
53	7A089	Clutch assembly - low one-way mechanical diode
54	7J071	Spring - light weight 8-wave
55	7B066	Plate - low/reverse clutch pressure
56	7B164	Plate assembly - low/reverse clutch (friction)
57	7B442	Plate - low/reverse clutch (steel)
58	7B070	Spring - low/reverse clutch wave
59	7D483	Ring - low/reverse clutch return spring retaining
60	7H064	Spring assembly - low/reverse clutch return
61	7D403	Seal - low/reverse clutch piston outer (large)
62	7D402	Piston - low/reverse clutch
63	7D404	Seal - low/reverse clutch piston inner (small)
64	7A626	Gear assembly - overdrive/reverse sun
65	7G178	Bearing assembly - reverse/overdrive sun gear thrust (No. 7)
66	7A153	Gear assembly - low/intermediate ring
67	7H028	Bearing assembly - low/intermediate carrier thrust (outer No. 6)
68	7A398	Planet assembly - low/intermediate
69	7H027	Bearing assembly - low/reverse sun gear thrust (inner No. 5)
70	7H229	Gear, race and bushing assembly - low/intermediate sun
71	7H225	Ring - forward one-way clutch and reverse clutch spring retaining
72	7H219	Retainer - forward one-way clutch
73	7G439	Race - forward one-way clutch outer
74	7H218	Clutch assembly - forward one-way sprag
75	7H214	Hub - coast clutch
76	7C122	Ring - coast clutch hub retaining
77	7A089	Clutch and sun gear assembly - forward one-way
78	7H026	Bearing assembly - turbine shaft thrust (No. 4)
79	7F213	Shaft assembly - turbine
80	7C099	Seal - forward/direct clutch hub
81	7D483	Ring - forward/direct clutch plate retaining
82	7B066	Plate - forward clutch pressure
83	7B442	Plate - forward clutch (steel)
84	7B164	Plate assembly - forward clutch (friction)
85	7E085	Spring - forward clutch wave
86	7B066	Plate - coast clutch pressure
87	7B442	Plate assembly - coast clutch (steel)
88	7B164	Plate assembly - coast clutch (friction)
89	7N169	Ring - forward clutch spring retaining
90	7G299	Spring assembly - forward coast clutch return
91	7A262	Piston and seal assembly - coast clutch
92	7A548	Seal - forward clutch piston outer lip
93	7A262	Piston assembly - forward clutch
94	7A548	Seal - forward clutch piston inner lip
95	7G120	Cylinder assembly - forward/direct/coast clutch
96	7A548	Seal - direct clutch piston outer lip
97	7A262	Piston and seal assembly - direct clutch
98	7F225	Seal - direct clutch piston inner lip
99	7F235	Spring assembly - direct clutch return
100	7C122	Ring - direct clutch spring retaining
101	7D020	Seal - reverse clutch cylinder
102	7G116	Washer - direct clutch thrust
103	7B442	Plate - direct clutch (steel)
104	7B164	Plate assembly - direct clutch (friction)
105	7B477	Plate - direct clutch pressure
106	7D064	Shell assembly - direct clutch
107	7D044	Drum assembly - reverse clutch
108	7E079	Piston assembly - reverse clutch
109	7G335	Spring assembly - reverse clutch return
110	7B442	Plate - reverse input clutch (steel)
111	7B164	Plate assembly - reverse input clutch (friction)
112	7D408	Plate - reverse input clutch pressure
113	7D483	Ring - reverse clutch retaining (select fit)
114	7D391	Hub - reverse clutch
115	7D256	Ring - reverse clutch hub retaining
116	7H241	Bearing assembly - pump support thrust (No. 1)
117	7B328	Shaft - pump drive
118	7D034	Band assembly - intermediate/overdrive
119	7H114	Seal - multiple clutch cooling
120	7H114	Seal - pump support clutch inner
121	N807099-S1000	Bolt - M6-1.0 x 18.5 pan head Torx® (attaches pump support to pump body)
122	7A108	Support assembly - pump
123	7G331	Gasket - pump body separator
124	7A142	Plate - pump body separator
125	7F402	Insert - pump drive gear
126	7C009	Gear assembly - pump drive
127	7C011	Gear - pump driven
128	7A248	Seal - pump O-ring
129	7F370	Body - front pump
130	N605893-S437	Bolt - M6-1.0 x 27.5 hex head (attaches pump body to case)
131	7A103	Pump assembly - front
132	7B329	Seal - solenoid valve body O-ring
133	7M101	Sensor assembly - transmission turbine shaft speed (TSS)
134	W500213-S439	Bolt - M6-1.0 x 16 hex head flange (attaches TSS sensor to case)
135	7Z101	Seal - transmission turbine shaft speed (TSS) sensor O-ring
136	7034	Vent assembly - main control cover
137	N808664-S1101	Bolt - M6-1.0 x 20.5 hex head flange (attaches main control cover to case)
138	7G004	Cover assembly - main control
139	7F396	Gasket - main control cover
140	N807073-S1100	Bolt - M6-1.0 x 88.5 hex head flange
141	N807072-S1100	Bolt - M6-1.0 x 74.5 hex head flange
142	7G391	Body assembly - transmission control solenoid (TCS)
143	7H200	Gasket - electronic control body
144	N807078-S100	Bolt - M5-0.8 x 15 hex head flange
145	7H250	Plate - pressure tap
146	7H251	Gasket - pressure tap plate
147	N807077-S1100	Bolt - M6-1.0 x 61.5 hex head flange
148	7G422	Body assembly - accumulator
149	7F187	Plug - 2/4 accumulator valve
150	7H332	Seal - 2/4 accumulator body
151	7H202	Gasket - accumulator body separator plate
152	7H201	Plate - accumulator body separator
153	N807076-S1100	Bolt - M6-1.0 x 45 hex head flange
154	7E332	Spring assembly - manual valve detent
155	7G423	Body assembly - main control lower
156	7D100	Gasket - separator plate
157	7A008	Plate - control valve separator
158	7H195	Plate - case to main control transfer
159	7A100	Control and pressure tap assembly - main
160	7H249	Seal - recirculating regulator exhaust
161	7A098	Filter and seal assembly - fluid
162	7H264	Bracket - thermal valve
163	N605890-S2	Bolt - M6-1.0 x 16.5 hex head flange
164	7H237	Valve - thermostatic fluid level assembly
165	7005	Case assembly - transaxle
166	7H074	Ring - intermediate/overdrive servo cylinder cover
167	7D027	Cover assembly - intermediate/overdrive servo
168	7H188	Piston and rod assembly - intermediate/overdrive servo
169	7H073	Spring assembly - intermediate overdrive servo piston return
170	7N279	Plug - 1/4-18 dry seal tapered thread (line pressure)
171	7010	Plug - 1/2-14 transaxle drain
172	1177	Seal assembly - differential
173	7H103	Sensor assembly - output shaft speed (OSS)
174	N605903-S437	Bolt - M8-1.25 x 17 hex head flange
175	7A256	Lever assembly - manual control
176	7B498	Seal - manual control lever
177	7B148	Tag - transaxle identification
178	7A232	Rod assembly - manual valve detent lever actuating
179	N807079-S437	Bolt and washer assembly - M6-1 x 25 hex head flange
180	7F293	Sensor assembly - transmission range
181	7E335	Rod - manual valve actuator
182	7A115	Lever assembly - manual valve detent inner
183	7G100	Pin - shaft retainer
184	7D261	Shaft - manual valve detent inner
185	7H205	Seal - final drive lube tube
186	7H204	Tube - final drive lube
187	7F337	Seal assembly - manual control
188	7D071	Shaft - parking pawl
189	7D070	Spring - parking pawl return
190	7A441	Pawl assembly - parking brake
191	7D419	Retainer and bolt assembly - parking pawl shaft
192	7A180	Spring - parking pawl ratchet
193	7R392	Lever assembly - parking brake
194	7D483	Ring - direct clutch plate retaining
195	6641	Nut - M10 x 1.0
196	W500213-S439	Bolt - M6 x 1.0
197	W704804	O-ring
198	7J361	Isolator - mechanical diode (3 required)
199	N807078-S100	Bolt, park pawl retainer to case
200	7C389	Valve - manual control