Cylinder Head: Assembly

WARNING: This page is about a different car, the 2004 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If installing the original valves, make sure the valves are installed in the same position from which they were removed. Coat the valve stems with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H.

Fig 1: Installing Valves

Courtesy of FORD MOTOR CO.

Install the valves.

NOTE: Use the seal protector provided with the replacement kit to prevent damage to the valve stem seals.

Fig 2: Installing Valve Stem Seals

Courtesy of FORD MOTOR CO.

Lubricate valve and guides with clean engine oil and using the special tool install the valve stem seals onto the cylinder head valve guides.
Place the valve spring in position over the valve and install the valve spring retainer.
Using the special tools, compress the valve spring and install the valve spring retainer keys.
- Remove the special tools.
  
  Fig 3: Installing Valve Spring
  Courtesy of FORD MOTOR CO.

NOTE: Be sure to install the tappets in the same location as they were removed from.

Fig 4: Installing Tappets

Courtesy of FORD MOTOR CO.

Install the 16 tappets.
Install the CHT sensor.

Fig 5: Installing CHT Sensor
Courtesy of FORD MOTOR CO.
Install the spark plugs.

Fig 6: Installing Spark Plugs
Courtesy of FORD MOTOR CO.
Install the EGR valve and gasket.

Fig 7: Installing EGR Valve And Gasket
Courtesy of FORD MOTOR CO.
Install the coolant outlet pipe and gasket.

Fig 8: Installing Coolant Outlet Pipe And Gasket
Courtesy of FORD MOTOR CO.
Install the rear lifting eye and front lifting eye bracket.

Fig 9: Installing Rear Lifting Eye And Front Lifting Eye Bracket
Courtesy of FORD MOTOR CO.