In-Vehicle Repair: Flywheel: Installation

WARNING: This page is about a different car, the 2004 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Engine balancing is not required. Balance weights should not be installed on the new flywheel.

NOTE: Special bolts are used for installation. Do not use standard bolts.

Inspect the pilot bearing. Install a new pilot bearing as necessary.
Install the flywheel.
Install the special tool.
Tighten the bolts in the sequence shown in three stages.
- Stage 1: Tighten to 50 N.m (37 lb-ft).
- Stage 2: Tighten to 80 N.m (59 lb-ft).
- Stage 3: Tighten to 112 N.m (83 lb-ft).
  
  Fig 1: Flywheel Bolts Tightening Sequence
  Courtesy of FORD MOTOR CO.
Install the clutch. For additional information, refer to CLUTCH .
Install the transmission. For additional information, refer to MANUAL TRANSAXLE/TRANSMISSION .