FixVault

Cleaning Spring Lock Couplings

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Maintain low speed drill rotation when inserting or removing cleaning tool to prevent axial scratches which may cause future leaks.
  1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod. See Fig 1. Cut an abrasive pad from maroon colored 3M Scotch Brite® with dimensions corresponding to coupling size. See ABRASIVE PAD SIZE  table. Assemble pad to tool. See Fig 2.
  2. Coat abrasive pad with PAG Refrigerant Compressor Oil or equivalent. Roll pad on tool and install it in a variable speed drill motor.
  3. Polish for one minute at moderate speed (less than 1,500 RPM) or until surface is clean and free of scratches or foreign material. See Fig 3.
  4. Clean fitting with a lint-free cloth. Inspect surface for grooves or scratches. If grooves and scratches are still present, install a NEW component. Clean "O" ring seal grooves with a 12 inch (300 mm) length of natural fiber string. Loop string around grooves and pull string back and forth. See Fig 4.
  5. Remove any foreign material from grooves with a lint-free cloth.
ABRASIVE PAD SIZE

Coupling Size Pad Size
3/8" 1 x 2" (25 x 50 mm)
1/2" 1 x 2" (25 x 50 mm)
5/8" 1 x 3" (25 x 76 mm)
3/4" 1 x 4" (25 x 102 mm)
Fig 1: Identifying Brazing Rod Dimensions
G00168112Courtesy of FORD MOTOR CO.
Fig 2: Assembling Cleaning Tool
G00168113Courtesy of FORD MOTOR CO.
Fig 3: Cleaning Spring Lock Coupling
G00168114Courtesy of FORD MOTOR CO.
Fig 4: Cleaning "O" Ring Groove
G00168115Courtesy of FORD MOTOR CO.