FixVault

Power Steering System Filling

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: Do not mix oil types. Any mixture or any unapproved oil could lead to seal deterioration and leaks. A leak could ultimately cause loss of fluid, which could result in a loss of power steering assist.
    Fig 1: Checking Fluid Level
    G03461951Courtesy of FORD MOTOR CO.
  1. Fill the reservoir.
    • Use Motorcraft MERCON® Multi-Purpose (ATF) XT-2-QDX or MERCON® equivalent.
  2. Remove the powertrain control module (PCM) relay to disable the vehicle.
    Fig 2: Removing Powertrain Control Module (PCM) Relay
    G03461952Courtesy of FORD MOTOR CO.
  3. Raise the front wheels off the floor.
  4. CAUTION: Do not crank the engine for more than 15 seconds at a time. Allow the starter to cool for 1 minute before cranking again. Premature starter failure can occur.
    CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump could occur.
    Fig 3: Turning Steering Wheel From Side-To-Side
    G03461953Courtesy of FORD MOTOR CO.
  5. Turn the steering wheel from stop-to-stop while cranking the engine.
  6. Lower the vehicle.
  7. CAUTION: Do not overfill the reservoir.
    Fig 4: Checking Fluid Level
    G03461954Courtesy of FORD MOTOR CO.
  8. Fill the reservoir.
    • Use Motorcraft MERCON® Multi-Purpose (ATF) XT-2-QDX or MERCON® equivalent.
  9. Install the powertrain control module (PCM) relay.
    Fig 5: Installing Powertrain Control Module (PCM) Relay
    G03461955Courtesy of FORD MOTOR CO.
  10. NOTE: If the power steering is noisy and accompanied by evidence of aerated fluid, it will be necessary to purge the power steering system. For additional information, refer to POWER STEERING SYSTEM PURGING .
  11. Clear the diagnostic trouble codes (DTCs). For additional information, refer to the appropriate SELF-DIAGNOSTICS article.
    • Run vehicle and check the system for leaks.