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Front Impact Severity Sensor: Removal

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Vehicle sensor orientation is critical for proper system operation. If a vehicle equipped with an air bag supplemental restraint system (SRS) is involved in a collision, inspect the sensor mounting bracket and wiring pigtail for deformation. Replace and properly position the sensor or any other damaged supplemental restraint system (SRS) components whether or not the air bag is deployed.
WARNING: Always were safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: To reduce the risk of personal injury, do not use any memory saver devices.
NOTE: The air bag warning lamp illuminates when the RCM fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.
NOTE: Repair is made by installing a new part only. If the new part does not correct the condition, install the original part and perform the diagnostic procedure again.
NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.
  1. Depower the system. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
  2. Remove the radiator grille.
    1. Remove the screws on top of the radiator grille.
    2. Grasp grille and pull forward to disengage the three lower clips.
    3. Remove the grille.
      Fig 1: Removing Radiator Grille
      G03890745Courtesy of FORD MOTOR CO.
  3. Disconnect the front impact severity sensor electrical connector.
    Fig 2: Locating Front Impact Severity Sensor Electrical Connector
    G03891357Courtesy of FORD MOTOR CO.
  4. Lower the front air foil to access front impact severity senor bolts.
    Fig 3: Lowering Front Air Foil To Access Front Impact Severity Senor Bolts
    G03891358Courtesy of FORD MOTOR CO.
  5. Remove the front impact severity sensor bolts and remove the sensor.
    Fig 4: Front Impact Severity Sensor Bolts Torque Specification
    G03891359Courtesy of FORD MOTOR CO.
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