- Draft/wind noise and water leak around door perimeter
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- PINCH seal carrier to improve retention on seal flange.
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- Seal installed incorrectly
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- REALIGN the door. CHECK door gaps and fit in door opening and ADJUST as necessary. REFER to BODY CLOSURES
article.
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- Scuff plate installed incorrectly
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- REINSTALL the scuff plate.
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- Seal or seal pushpins damaged
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- INSTALL a new seal/pushpins.
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- Sheet metal joints in door or door opening
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- SEAL leaks with Silicone Gasket and Sealant.
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- Draft/wind noise and water leak around glass run
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- Glass run installed incorrectly
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- REINSTALL glass run. INSERT foam in glass run carrier if necessary.
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- Leak path behind glass run
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- INSTALL foam rope behind glass run.
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- Glass run channel spread wide
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- PINCH glass run channel to reduce size of opening.
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- Draft/wind noise and water leak at inner belt line
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- Belt line seal installed incorrectly on flange
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- ADJUST seal. (Do not bend the flange.)
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- No contact with side glass
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- No contact with glass runs at both ends of belt line seal
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- ADJUST belt line seal or ADD foam at seal ends.
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- Draft/wind noise and water leak at outer belt line
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- Belt line seal installed incorrectly on flange (no glass contact)
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- Belt line seal does not contact the glass
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- No contact with glass runs at both ends of belt line seal
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- ADJUST belt line seal or ADD foam at seal ends.
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- Draft/wind noise at inner door handle/speaker opening
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- SEAL hole with suitable tape.
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- REALIGN weathershield. INSTALL a new weathershield if pressure sensitive adhesive fails.
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- Exterior door handle seal misaligned/damaged
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- Speaker or speaker seal missing or damaged
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- REPAIR speaker seal or INSTALL a new door speaker.
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- Draft/wind noise and water leaks at floor pan and grommets
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- Missing or damaged plugs/grommets
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- CHECK plugs/grommets for correct installation or damage. INSTALL new plugs/grommets if necessary.
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- Missing mastic insulators
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- CHECK for missing mastic insulators. REFER to BODY REPAIRS
article.
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- CHECK for missing body insulators.
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- Rattles in body/doors and instrument panel
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- CHECK that all wires/cables are correctly routed and inserted in correct retainers.
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- Loose objects/components in door wells, pillars quarter trim panels
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- CHECK doors by carefully striking underside of doors with a rubber mallet while listening for rattles in doors and pillars. REMOVE or TIGHTEN loose objects/components.
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- Buzz from instrument panel components
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- IDENTIFY which components of the instrument panel are buzzing. SECURE/FASTEN components as necessary, ADD foam or felt as needed if rattle persists.
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- Door drain holes collecting water
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- Holes clogged with mud or road tar
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- CLEAN drain holes of foreign material with a punch or screwdriver. CHECK drain holes regularly.
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- Wind noise from exterior rear view mirror
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- Exterior mirror housing misaligned
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- REALIGN with edges shingled to airflow, with no gaps.
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- Mirror sail gasket folded/misaligned
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- REINSTALL with gasket unfolded and aligned correctly.
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- Mirror housing trim cap installed incorrectly
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- REINSTALL with edges shingled to airflow.
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- Air leak through mirror housing hinge
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- Fully ENGAGE mirror into its operating position. USE foam to block air path through hinge.
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- Inner sail trim installed incorrectly
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- REINSTALL sail trim. ADJUST door trim.
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- Inner sail gasket/barrier installed incorrectly
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- REINSTALL trim cover with gasket/barrier aligned correctly
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- Air path through wiring bundle/fastener access holes
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- BLOCK air path(s) with foam/tape.
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- Exposed fastener access hole on mirror housing/sail
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- INSTALL a new cap if missing.
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- Rattle/vibration from exterior rear view mirror
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- Mirror glass adjustment screws loose
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- REMOVE mirror glass and TIGHTEN mirror glass adjustment motor screws. REFER to REAR VIEW MIRRORS
article.
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- Mirror mounting nuts loose
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- Aftermarket air deflector/stone shields
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- If possible, REMOVE aftermarket air deflector/stone shield, then ROAD TEST vehicle. If concern is no longer present, ADVISE customer that aftermarket component was causing concern.
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- If equipped with power fold mirrors, power fold mirrors folded/unfolded manually or are not synchronized
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- If equipped with power fold mirrors, SYNCHRONIZE power fold mirrors. REFER to REAR VIEW MIRRORS
article.
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- Draft/wind noise and water leak around perimeter of all fixed glass
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- Air traveling up windshield molding along A-pillar
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- INSTALL foam rope full length of the A-pillar.
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- Gaps in sealant bead of windshield
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- Windshield glass misaligned or not installed correctly
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- Rear hood seal at base of windshield misaligned/damaged
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- REALIGN or INSTALL a new seal as necessary.
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- Cowl seal misaligned/damaged
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- REALIGN or INSTALL a new seal as necessary.
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- Draft/wind noise and water leak around liftgate perimeter
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- PINCH seal carrier to improve retention on seal flange or INSERT foam in carrier.
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- Seal misaligned or installed incorrectly
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- REALIGN liftgate. CHECK liftgate fit in body opening and ADJUST as necessary.
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- Seal or seal pushpins damaged
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- Draft/water leak or noise from roof opening panel
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- Roof opening panel/components
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- Wind noise created by airflow over or behind body panels
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- Fender splash shield misaligned
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- REALIGN fender splash shield.
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- Body panel misaligned (exposed edge)
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- REALIGN appropriate body panel.
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- Hood misaligned (front margin)
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- CHECK hood gaps and fit. ADJUST hood as necessary.
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- APPLY foam in hollow areas behind louvers.
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- Wind noise created by grille opening panel
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- Grille relationship to leading edge on hood
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- If possible, ADJUST grille opening panel forward to eliminate wind noise.
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- Sharp edges due to material imperfections
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- REMOVE sharp edges (no damage to visible surface).
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- Wind noise from air extractor
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- Air extractor housing seated incorrectly
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- REINSTALL air extractor housing.
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- Air extractor housing or flaps damaged
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- INSTALL a new air extractor.
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- Roof rack rails or crossbars loose
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- Roof rack fasteners missing
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- INSTALL approved fasteners.
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- Roof rack crossbars installed backward
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- Roof rack rub strips partially lifting from roof
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- REAPPLY adhesive or fasteners or INSTALL new rub strips as necessary.
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- Roof rack gaskets loose or misaligned
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- Wind noise from bug shield/exterior windshield sun visor
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- Turbulence created by location and shape
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- Determine if an OEM part or aftermarket. If aftermarket, advise customer accordingly. If OEM, verify correctly installed. If noise is abnormal, repair or replace as required.
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