FixVault

Block Heater: Installation

WARNING: This page is about a different car, the 2003 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Install a new block heater.
  1. Clean the inside diameter of the cylinder block bore and surface.
  2. NOTE: Apply a small amount of engine coolant to the block heater O-ring seal before installing it to the cylinder block.
    NOTE: Do not tighten the block heater at this stage.
    Fig 1: Identifying Correct Block Heater Position
    G01611888Courtesy of FORD MOTOR CO.
  3. Install the block heater with the electrical connector of the block heater at the 9 o'clock position.
  4. CAUTION: Do not overtighten the block heater. Failure to follow this instruction may result in coolant leaks.
    CAUTION: If the block heater spins in the cylinder block bore more than 1/16 turn while tightening the screw, remove and discard the block heater. Do not attempt to turn the blocker heater back into position, as this will stretch the O-ring seal. Failure to follow this instruction may result in coolant leaks.
    NOTE: Make sure that the block heater remains in the 9 o'clock position when tightening the block heater.
    Fig 2: Tightening Block Heater
    G01611889Courtesy of FORD MOTOR CO.
  5. Tighten the block heater.
  6. Connect the block heater electrical connector.
    Fig 3: Connecting Block Heater Electrical Connector
    G01611890Courtesy of FORD MOTOR CO.
  7. Lower the vehicle.
  8. Fill and bleed the coolant system. For additional information, COOLING SYSTEM DRAINING, FILLING AND BLEEDING .