Input Shaft: Assembly

NOTE: Whenever a bearing has been removed, a new one must be installed.

Fig 1: Installing Bearing (Third Gear Side)

NOTE: When installing the synchronizer blocking ring, align the synchronizer blocking ring groove and synchronizer hub inserts.

NOTE: Make sure to have the ridge facing the third gear when installing the synchronizer hub assembly.

NOTE: Make sure that the four grooves in the synchronizer hub are facing the third gear.

Fig 2: Installing Synchronizer Blocking Ring And Synchronizer Hub Assembly

Using the special tools and a press, press on the synchronizer blocking ring and synchronizer hub assembly.
Install the snap ring.

Fig 3: Installing Snap Ring

NOTE: When installing the synchronizer blocking ring, align the synchronizer blocking ring groove and synchronizer hub inserts.

Fig 4: Installing Synchronizer Blocking Ring, Fourth Gear, And Bearing

Using the special tools and a press, press on the synchronizer blocking ring, fourth gear, and the bearing.

NOTE: If not within specifications, disassemble and reassemble the input shaft assembly.

Fig 5: Measuring Input Shaft Clearances

Measure the input shaft clearances.
1. Measure the clearance between the third and second gears.
2. Measure the clearance between the fourth gear and the bearing cone.