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Pump And Intermediate Clutch Piston: Assembly

  1. Using the special tool, install the front pump seal assembly.
    Fig 1: Installing Front Pump Seal Assembly
    G03402191Courtesy of FORD MOTOR CO.
  2. Install the clutch piston seals.
    1. Install the intermediate clutch piston outer seal.
    2. Install the intermediate clutch piston inner seal.
      Fig 2: Installing Clutch Piston Seals
      G03402192Courtesy of FORD MOTOR CO.
    3. NOTE: Coat the intermediate clutch piston outer seal, inner seal and pump body with petroleum jelly.
    Fig 3: Installing Intermediate Clutch Piston
    G03402193Courtesy of FORD MOTOR CO.
  3. Install the intermediate clutch piston into the special tool.
  4. Using the special tool, install the intermediate clutch piston.
    1. Position the intermediate clutch piston and the special tool onto the pump body.
    2. Push the intermediate clutch piston to the bottom of the pump body bore, exerting even pressure and remove the special tool.
      Fig 4: Installing Intermediate Clutch Piston
      G03402194Courtesy of FORD MOTOR CO.
    5. CAUTION: The piston bleed hole must be located at 12 o'clock position (towards the top of the transmission). Shift problems may occur if installed incorrectly.
    NOTE: The piston bleed hole is the only round hole in the pump body.
    Fig 5: Locating Piston Bleed Hole
    G03402195Courtesy of FORD MOTOR CO.
  5. Locate the piston bleed hole.
  6. Install by snapping the spring retainer assembly on pump body.
    Fig 6: Installing Snapping Spring Retainer Assembly
    G03402196Courtesy of FORD MOTOR CO.
    7. NOTE: The flats on the inner fluid pump gear have steps that must face the pump body or damage will result.
    Fig 7: Installing Inner And Outer Fluid Pump Gerotor Gears
    G03402197Courtesy of FORD MOTOR CO.
  7. Install the inner and outer fluid pump gerotor gears.
    8. NOTE: The reverse clutch cylinder seal rings are larger than the forward clutch cylinder seals.
    Fig 8: Installing Seal Rings
    G03402198Courtesy of FORD MOTOR CO.
  8. Install the seal rings.
  9. Install a new front pump seal.
    Fig 9: Installing A New Front Pump Seal
    G03402199Courtesy of FORD MOTOR CO.
  10. Assemble the front pump.
    1. Position the pump support to the pump body assembly.
    2. Install the bolts.
      Fig 10: Positioning Pump Support To Pump Body Assembly
      G03402200Courtesy of FORD MOTOR CO.
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