FixVault

Sun & Shell Assembly - Assembly: Assembly

  1. Install the direct one-way clutch assembly
    1. Install the No. 7 thrust washer.
    2. Install the direct one-way clutch assembly.
    Fig 1: Installing Direct One-Way Clutch Assembly
    G02154168Courtesy of FORD MOTOR CO.
  2. NOTE: Lightly coat the O-rings with petroleum jelly.
    Fig 2: Installing O-Rings
    G02154169Courtesy of FORD MOTOR CO.
  3. Install new O-rings.
  4. Install the forward clutch assembly.
    Fig 3: Installing Forward Clutch Assembly
    G02154170Courtesy of FORD MOTOR CO.
  5. NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
    Fig 4: Installing The No. 6 Rear Clutch Sun Gear Thrust Washer
    G02154171Courtesy of FORD MOTOR CO.
  6. Install the No. 6 rear clutch sun gear thrust washer.
  7. Install the overdrive drum.
    Fig 5: Installing Overdrive Drum
    G02154172Courtesy of FORD MOTOR CO.
  8. NOTE: The lip on the bearing goes over the hub.
    Fig 6: Installing The No. 10 Thrust Bearing
    G02154173Courtesy of FORD MOTOR CO.
  9. Using petroleum jelly to hold the parts in place, install the No. 10 thrust bearing.
  10. Install the rear clutch hub and the No. 10 thrust bearing.
    Fig 7: Installing Rear Clutch Hub & No. 10 Thrust Bearing
    G02154174Courtesy of FORD MOTOR CO.
  11. NOTE: The lip on the bearing goes down over the hub.
    Fig 8: Installing No. 11 Thrust Bearing
    G02154175Courtesy of FORD MOTOR CO.
  12. Install the No. 11 thrust bearing.
  13. Install the front sun shell.
    Fig 9: Installing Front Sun Shell
    G02154176Courtesy of FORD MOTOR CO.