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Reverse Clutch: Disassembly

  1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new clutch cylinder if badly scored or damaged.
  2. Check fluid passage in the clutch cylinder for obstructions. Clean out all fluid passages. Inspect the clutch piston for scores and install new if necessary. Inspect check balls for freedom of movement and correct seating.
  3. Check clutch release spring for distortion and cracks. Install a new spring (including the wave spring) if distorted or cracked.
  4. Inspect the composition clutch plates, steel clutch plates and clutch pressure plate for worn or scored bearing surfaces. Install new parts if they are deeply scored or burred.
  5. Check the clutch plates for flatness and fit on clutch hub serrations. Discard any plate that does not slide freely on serrations or that is not flat.
  6. Check clutch hub thrust surfaces for scores and clutch hub splines for wear.
  7. Remove the No. 2 forward clutch bearing.
    Fig 1: Identifying No. 2 Forward Clutch Bearing
    G01940469Courtesy of FORD MOTOR CO.
  8. Remove the reverse clutch selective retaining ring.
    Fig 2: Identifying Reverse Clutch Selective Retaining Ring
    G01940470Courtesy of FORD MOTOR CO.
  9. Remove the reverse clutch pack.
    Fig 3: Identifying Reverse Clutch Pack
    G01940471Courtesy of FORD MOTOR CO.
  10. Using the special tools, compress the reverse clutch piston spring.
    Fig 4: Identifying Clutch Spring Compressor & Reverse Clutch Piston Spring
    G01940472Courtesy of FORD MOTOR CO.
  11. Remove the reverse clutch piston spring retaining ring.
    Fig 5: Identifying Reverse Clutch Piston Spring Retaining Ring
    G01940473Courtesy of FORD MOTOR CO.
  12. Remove the reverse clutch piston spring pressure ring.
    1. Remove the reverse clutch piston spring.
    2. Remove the reverse clutch piston spring pressure ring.
    Fig 6: Identifying Reverse Clutch Piston Spring & Pressure Ring
    G01940474Courtesy of FORD MOTOR CO.
  13. NOTE: To ease reverse clutch piston removal, it may be necessary to apply air pressure to the reverse clutch drum. Block the opposite hole.
    Fig 7: Identifying Hole In Reverse Clutch Drum
    G01940475Courtesy of FORD MOTOR CO.
  14. Remove the reverse clutch piston.
  15. Remove the reverse clutch piston inner and outer seals.
    Fig 8: Identifying Reverse Clutch Piston Inner & Outer Seals
    G01940476Courtesy of FORD MOTOR CO.