FixVault

Special Tool(s)

Fig 1: Identifying Special Tools
G02048797Courtesy of FORD MOTOR CO.
  1. Disconnect the battery ground cable.
  2. Strip the wires.
    Fig 2: Stripping Wires
    G02048798Courtesy of FORD MOTOR CO.
  3. NOTE: Use rosin core mildly activated (RMA) solder, not acid core solder.
  4. Solder the wires.
    1. Install the heat shrink tube.
    2. Twist the wires together.
    3. Solder the wires together.
      Fig 3: Twisting & Soldering Wires
      G02048799Courtesy of FORD MOTOR CO.
  5. NOTE: Wait for the solder to cool before moving the wires.
    Fig 4: Bending Wires In A Straight Line
    G02048800Courtesy of FORD MOTOR CO.
  6. Bend the wires back in a straight line.
  7. Position the (A) heat shrink tube over the (B) wire repair.
    • Overlap the heat shrink tube on both wires.
      Fig 5: Positioning (A) Heat Shrink Tube Over (B) Wire Repair
      G02048801Courtesy of FORD MOTOR CO.
  8. Use the heat gun to heat the repaired area until adhesive flows out both ends of the heat shrink tube.
    Fig 6: Heating Repaired Area Until Adhesive Flows Out Both Ends
    G02048802Courtesy of FORD MOTOR CO.
  9. Reconnect the battery ground cable.