Section 184 (Manual Transmission): Specification

WARNING: This page is about a different car, the 2002 Ford ZX2. However, it is still accessible from the selected car via links, so may be relevant.

General Specifications

Item	Specification
First Gear and Differential Gear mm (in)	0.05-0.33 (0.002-0.013)
Second Gear and Secondary Third Gear mm (in)	0.18-0.51 (0.007-0.020)
Second Gear and Third Gear mm (in)	0.05-0.25 (0.002-0.010)
Fourth Gear and Bearing Cone mm (in)	0.17-0.42 (0.007-0.017)
Clearance
Synchronizer Blocking Ring to Gear mm (in)	0.8-1.5 (0.031-0.059)
First/Second Synchronizer to Shift Fork mm (in)	0.1-0.95 (0.004-0.037)
Third/Forth Synchronizer to Shift Fork mm (in)	0.1-0.9 (0.004-0.035)
Fifth/Reverse Synchronizer to Shift Fork mm (in)	0.1-0.86 (0.004-0.034)
End Play
Input Shaft mm (in)	0-0.05 (0-0.002)
Output Shaft mm (in)	0-0.05 (0-0.002)
Runout
Input Shaft Gear mm (in)	0.05 (0.002)
Output Shaft Gear mm (in)	0.015 (0.0006)
Backlash
Side Gears and Pinions mm (in)	0.025-0.1 (0.001-0.004)
Lubricants and Sealants
Motorcraft MERCON Multi-Purpose (ATF) Transmission Fluid XT-2-QDX	MERCON®
Alternative Transaxle Fluid - SAE75W90 Gear Oil F32Z-19C547-MA	API GL-4
Premium Long Life Grease XG-1-C or -K	ESA-M1C75-B
Silicone Gasket and Sealant F6AZ-19562-AA	WSE-M4G323-A6

TORQUE SPECIFICATIONS

Description	Nm	lb-ft	lb-in
Backup Lamp Switch	20--29	15--21	---
Case Cover Bolts	8--12	---	69--104
Clutch Slave Cylinder Nuts	19--25	14--18	---
Clutch Slave Cylinder Tube Nuts	13--21	10--16	---
Crossmember Bolts	94--126	69--93	---
Differential Turning Torque	0.5	---	4.3
Drain Plug	39--54	29--40	---
Electrical Connector Bracket Bolt	8--12	---	69--104
Engine Support Crossmember Nuts	64--89	47--65	---
Engine Support Crossmember Bolts	64--89	47--65	---
Gearshift Stabilizer Bar to Transaxle Nut	31--46	23--34	---
Input Shaft Lock Nut	130--190	95--140	---
LH Support Insulator to Body Bolts	44--60	32--44	---
LH Support Insulator to Body Nuts	44--60	32--44	---
LH Support Insulator to Transaxle Nuts	67--93	50--68	---
Lock Bolt	15--20	11--15	---
Lower Rear Support Insulator Bolts	67--93	50--68	---
Lower Transaxle to Engine Bolts	38--51	28--38	---
Middle Transaxle to Engine Bolts	38--51	28--38	---
Output Shaft Locknut	130--190	95--140	---
Park/Neutral Position (PNP) Switch	20--29	15--21	---
Reverse Idler Shaft Lock Bolt	18--26	14--19	---
Selector Arm Bolt	12--14	---	104--122
Splash Shield Bolts	8--10	---	70--95
Selector Plate Bolts	8--10	---	70--95
Shift Gate Bolt	12--14	---	104--122
Shift Rail Guide Bolt	9--14	---	80--124
Shift Control Shaft Selector Lever Bolt	12--14	---	104--122
Support Insulator Through Bolts	67--93	50--68	---
Support Insulator to Crossmember Nuts	38--51	28--37	---
Transaxle Case to Flywheel Housing Bolts	38--51	28--38	---
Transaxle Gearshift Rod Nut and Bolt	16--23	12--17	---
Transaxle Mount Bolts	38--51	28--38	---
Upper Transaxle to Engine Bolts	38--51	28--38	---
Vehicle Speed Sensor (VSS) Bolt	8--11	---	70--99