FixVault

Special Tool(s)

Fig 1: Identifying Special Tools
G02167196Courtesy of FORD MOTOR CO.
CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure can result. The condition can occur on pre-delivery vehicles with evidence of aerated fluid or on vehicles that have had steering component repairs.
    NOTE: A whine heard from the power steering pump can be caused by air in the system. The power steering purge procedure must be performed prior to any component repair for which power steering noise complaints are accompanied by evidence of aerated fluid.
  1. Remove the reservoir cap. Check the fluid.
    • Use MERCON® Multi-Purpose (ATF) Transmission Fluid XT-2-QDX or MERCON® equivalent.
  2. Tightly insert the stopper of the vacuum pump into the reservoir.
    Fig 2: Inserting Stopper Of Vacuum Pump Into Reservoir
    G02167197Courtesy of FORD MOTOR CO.
  3. Start the vehicle.
  4. Apply maximum vacuum and maintain it for a minimum of three minutes with the engine speed set at idle.
    Fig 3: Applying Vacuum Using Vacuum Pump
    G02167198Courtesy of FORD MOTOR CO.
  5. Release the vacuum and remove the vacuum pump.
  6. CAUTION: Do not overfill the power steering pump reservoir (3E764).
  7. Fill the reservoir.
    • Use MERCON® Multi-Purpose(ATF) Transmission Fluid XT-2-QDX or MERCON® equivalent.
      Fig 4: Identifying Reservoir Oil Minimum And Maximum Level
      G02167199Courtesy of FORD MOTOR CO.
  8. Reinstall the vacuum pump. Apply and maintain maximum vacuum.
    Fig 5: Reinstalling Vacuum Pump
    G02167200Courtesy of FORD MOTOR CO.
  9. CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump can occur.
    Fig 6: Turning Steering Wheel From Stop-To-Stop
    G02167201Courtesy of FORD MOTOR CO.
  10. Cycle the steering wheel fully to the left and right every 30 seconds for approximately five minutes.
  11. Stop the engine, release the vacuum, and remove the vacuum pump.
  12. Install the reservoir cap.
  13. Check for fluid leaks at all of the connections. If the power steering fluid shows signs of air, repeat this procedure.