Exhaust Manifold: Installation

WARNING: This page is about a different car, the 2003 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Do not use abrasive grinding discs to remove manual scrapers. Do not scratch or gouge aluminum sealing surface.

Fig 1: Installing Exhaust Manifold

Courtesy of FORD MOTOR CO.

Install the exhaust manifold and a new gasket.
Raise the vehicle. For additional information, refer to JACKING & HOISTING .
Install the TWC. For additional information, refer to EXHAUST SYSTEM .
Install the EGR-tube and install the EGR - tube and install the nuts.

Fig 2: Installing EGR-Tube
Courtesy of FORD MOTOR CO.
Tighten the EGR-Tube nut.

Fig 3: Tightening EGR-Tube Nut
Courtesy of FORD MOTOR CO.
Install the heat shield.
1. Position the heat shield and install the nuts.
2. Install the power steering pressure tube and install the nuts.
  
  Fig 4: Installing Heat Shield
  Courtesy of FORD MOTOR CO.
Connect the heated oxygen sensor (HO2S) electrical connector.

Fig 5: Connecting Heated Oxygen Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
Install the air cleaner housing (ACL)
1. Connect the MAF electrical connector.
2. Attach the intake hose.
Fig 6: Installing Air Cleaner Housing
Courtesy of FORD MOTOR CO.
Connect the battery ground lead.