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Home › Ford › 2002 › Mustang Base, 2D Convertible, Automatic › Repair and Diagnosis › External Pages › Different variant/trim › Section 2 (Engine - 4.6) › In-Vehicle Repair › Intake Manifold › Installation

Intake Manifold: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the intake manifold and gaskets, tighten the bolts in the sequence shown.
    Fig 1: Installing Intake Manifold And Gaskets
    G03401200Courtesy of FORD MOTOR CO.
    2. NOTE: The O-ring is to be installed on the top of the thermostat.
  2. Install the water thermostat and the O-ring.
    • Install a new O-ring as necessary.
      Fig 2: Installing The Water Thermostat And O-Ring
      G03401201Courtesy of FORD MOTOR CO.
  3. Install the water outlet adapter.
    Fig 3: Installing Water Outlet Adapter
    G03401202Courtesy of FORD MOTOR CO.
  4. Connect the water temperature indicator sender.
    Fig 4: Connecting Water Temperature Indicator Sender
    G03401203Courtesy of FORD MOTOR CO.
  5. Position the engine harness and attach to the intake manifold in two locations.
    Fig 5: Attaching Engine Harness To Intake Manifold
    G03401204Courtesy of FORD MOTOR CO.
  6. Connect the heater hose.
    Fig 6: Connecting Heater Hose
    G03401205Courtesy of FORD MOTOR CO.
  7. Install the generator.
    Fig 7: Installing Generator
    G03401206Courtesy of FORD MOTOR CO.
  8. Connect the electrical connector.
    Fig 8: Connecting Electrical Connector
    G03401207Courtesy of FORD MOTOR CO.
  9. Connect the battery lead.
    Fig 9: Connecting Battery Lead
    G03401208Courtesy of FORD MOTOR CO.
  10. Install the generator support brace.
    Fig 10: Installing Generator Support Brace
    G03401209Courtesy of FORD MOTOR CO.
  11. Install the ignition coils.
    Fig 11: Installing Ignition Coils
    G03401210Courtesy of FORD MOTOR CO.
  12. Install the fuel injection supply manifold and fuel injectors as an assembly.
    Fig 12: Installing Fuel Injection Supply Manifold And Fuel Injectors
    G03401211Courtesy of FORD MOTOR CO.
  13. Install four studs.
    Fig 13: Installing Four Studs
    G03401212Courtesy of FORD MOTOR CO.
  14. Position the vacuum harness and connect to the climate control vacuum supply hoses.
    Fig 14: Connecting To Climate Control Vacuum Supply Hoses
    G03401213Courtesy of FORD MOTOR CO.
  15. Connect the ignition coils and the fuel injectors.
    Fig 15: Connecting Ignition Coils And Fuel Injectors
    G03401214Courtesy of FORD MOTOR CO.
  16. Connect the fuel charging ground wire.
    Fig 16: Connecting Fuel Charging Ground Wire
    G03401215Courtesy of FORD MOTOR CO.
  17. Connect the fuel pressure sensor electrical connector and the vacuum hose.
    Fig 17: Connecting Fuel Pressure Sensor Electrical Connector And Vacuum Hose
    G03401216Courtesy of FORD MOTOR CO.
  18. Install the throttle body and adapter as an assembly.
    Fig 18: Installing Throttle Body And Adapter
    G03401217Courtesy of FORD MOTOR CO.
  19. Tighten the bolts in the sequence shown.
    Fig 19: Identifying Tighten Sequence Of Bolts
    G03401218Courtesy of FORD MOTOR CO.
  20. Connect the throttle position sensor (TPS) electrical connector.
    Fig 20: Connecting Throttle Position Sensor (TPS) Electrical Connector
    G03401219Courtesy of FORD MOTOR CO.
  21. Connect the main vacuum supply to the base of the throttle body adapter.
    Fig 21: Connecting Main Vacuum Supply To Base Of Throttle Body Adapter
    G03401220Courtesy of FORD MOTOR CO.
  22. Connect the idle air control (IAC) valve electrical connector.
    Fig 22: Connecting Idle Air Control (IAC) Valve Electrical Connector
    G03401221Courtesy of FORD MOTOR CO.
  23. Connect the vacuum hose to the EGR valve.
    Fig 23: Connecting Vacuum Hose To EGR Valve
    G03401222Courtesy of FORD MOTOR CO.
  24. Connect the hose to the PCV valve.
    Fig 24: Connecting Hose To PCV Valve
    G03401223Courtesy of FORD MOTOR CO.
  25. Connect the PCV hose to the base of the throttle body assembly.
    Fig 25: Connecting PCV Hose To Base Of Throttle Body Assembly
    G03401224Courtesy of FORD MOTOR CO.
  26. Connect the EGR tube to the EGR valve.
    Fig 26: Connecting EGR Tube To EGR Valve
    G03401225Courtesy of FORD MOTOR CO.
  27. Install the EGR vacuum regulator solenoid bracket.
    Fig 27: Installing EGR Vacuum Regulator Solenoid Bracket
    G03401226Courtesy of FORD MOTOR CO.
  28. Connect the EGR vacuum regulator solenoid vacuum supply.
    Fig 28: Connecting EGR Vacuum Regulator Solenoid Vacuum Supply
    G03401227Courtesy of FORD MOTOR CO.
  29. Connect the EGR vacuum regulator solenoid electrical connector.
    Fig 29: Connecting EGR Vacuum Regulator Solenoid Electrical Connector
    G03401228Courtesy of FORD MOTOR CO.
  30. Connect the hoses to the differential pressure feedback EGR transducer.
    Fig 30: Connecting Hoses To Differential Pressure Feedback EGR Transducer
    G03401229Courtesy of FORD MOTOR CO.
  31. Connect the differential pressure feedback EGR electrical connector.
    Fig 31: Connecting Differential Pressure Feedback EGR Electrical Connector
    G03401230Courtesy of FORD MOTOR CO.
  32. Connect the evaporative emissions return line.
    Fig 32: Connecting Evaporative Emissions Return Line
    G03401231Courtesy of FORD MOTOR CO.
  33. Install the breather tube.
    Fig 33: Installing Breather Tube
    G03401232Courtesy of FORD MOTOR CO.
  34. Position the cables and install the bracket.
    Fig 34: Installing Bracket
    G03401233Courtesy of FORD MOTOR CO.
  35. Connect the accelerator cable, speed control actuator cable and the return spring.
    Fig 35: Connecting Accelerator Cable, Speed Control Actuator Cable And Return Spring
    G03401234Courtesy of FORD MOTOR CO.
  36. Connect the upper radiator hose.
    Fig 36: Connecting Upper Radiator Hose
    G03401235Courtesy of FORD MOTOR CO.
  37. Connect the upper radiator hose to the water outlet adapter.
    Fig 37: Connecting Upper Radiator Hose To Water Outlet Adapter
    G03401236Courtesy of FORD MOTOR CO.
  38. Connect the fuel line. Refer to FUEL SYSTEMS .
  39. Install the air cleaner outlet tube.
  40. Refill the engine cooling system. Refer to ENGINE COOLING .
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