Front Planetary and One-Way Clutch Assembly: Assembly

1. Clean all components with a suitable solvent and use compressed air to dry all parts and clean the fluid passages. Perform the following before assembly:
   • Inspect the inner and outer races for damage or wear.
   • Check the front planet pinion gears for damage or excessively worn teeth.
   • Check for free rotation of the pinion gears.
   • Inspect the pinions for excessive movement on their shafts.
   • Inspect the pinion shafts for security.
   • Check the one-way clutch for broken springs and damaged rollers.
2. Check the operation of the one-way clutch.
   • Place the (A) one-way clutch outer race on the (B) inner race and verify that when the inner race is held, the one-way clutch rotates smoothly and only in a clockwise direction.
Fig 1: Checking Operation Of One-Way Clutch
Courtesy of FORD MOTOR CO.
3. Measure the clearance between the pinion washers and the planet carrier.
   • If not within the specification, replace the front planet.
Fig 2: Measuring Clearance Between The Pinion Washers & Planet Carrier
Courtesy of FORD MOTOR CO.
4. Install the front planet into the one-way clutch inner race.
Fig 3: Installing Front Planet Into One-Way Clutch Inner Race
Courtesy of FORD MOTOR CO.
5. Install the clutch pressure plate snap ring.
Fig 4: Installing Clutch Pressure Plate Snap Ring
Courtesy of FORD MOTOR CO.
6. Apply petroleum jelly to the planet gear bearing thrust washer and install it on the front planet.
   • The planet gear bearing thrust washer outer diameter for the sun gear drum side should be 84.0 mm (3.307 in).
Fig 5: Installing Planet Gear Bearing Thrust Washer
Courtesy of FORD MOTOR CO.
7. Install the one-way clutch outer race (7B456).

Fig 6: Installing One-Way Clutch Outer Race

Courtesy of FORD MOTOR CO.