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Section 358 (Engine - 2.0L SPI): Installation: Engine: Installation

WARNING: This page is about a different car, the 2002 Ford Escort. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach a suitable lifting device and remove the engine from the stand.
  2. Reassemble the engine to the transaxle.
    • If equipped with an automatic transaxle, refer to REMOVAL & INSTALLATION .
    • If equipped with a manual transaxle, refer to MANUAL TRANSAXLE-TRANSMISSION .
  3. Lower the engine and transaxle assembly into the engine compartment.
  4. Install the RH engine support insulator through bolt.
    Fig 1: Installing RH Engine Support Insulator Through Bolt
    G02207009Courtesy of FORD MOTOR CO.
  5. Remove the universal lifting eye from the transaxle, if necessary.
  6. Install the four motor mount nuts.
    Fig 2: Installing Four Motor Mount Nuts
    G02207010Courtesy of FORD MOTOR CO.
    Fig 3: Installing Engine Support Bar And Removing Lifting Device
    G02207011Courtesy of FORD MOTOR CO.
  7. Install Engine Support Bar and remove the lifting device.
  8. Raise and support the vehicle.
    Fig 4: Installing Transaxle Mounts And Transaxle Support Crossmember
    G02207012Courtesy of FORD MOTOR CO.
  9. Install the transaxle mounts and transaxle support crossmember.
  10. Remove the Engine Lifting Bracket from the cylinder head.
    Fig 5: Removing Engine Lifting Bracket From Cylinder Head
    G02207013Courtesy of FORD MOTOR CO.
  11. Route the generator and starter motor wiring harness behind the engine.
  12. Connect the generator electrical connectors.
    1. Connect the two generator electrical connectors.
    2. Connect the battery positive cable.
    3. Install the nut and washer.
    Fig 6: Connecting Generator Electrical Connectors
    G02207014Courtesy of FORD MOTOR CO.
  13. Install the radiator assembly. For additional information, refer to RADIATOR .
  14. Install the upper radiator hose.
    Fig 7: Installing Upper Radiator Hose
    G02207015Courtesy of FORD MOTOR CO.
  15. Install the heater hose at the bulkhead.
    Fig 8: Installing Heater Hose At Bulkhead
    G02207016Courtesy of FORD MOTOR CO.
  16. Install the heater hose at the water outlet connection.
    Fig 9: Installing Heater Hose At Water Outlet Connection
    G02207017Courtesy of FORD MOTOR CO.
  17. Raise and support the vehicle.
  18. Install the lower radiator hose and clamp.
    Fig 10: Installing Lower Radiator Hose And Clamp
    G02207018Courtesy of FORD MOTOR CO.
  19. Install the A/C compressor (19703) and manifold lines.
    Fig 11: Installing A/C Compressor And Manifold Lines
    G02207019Courtesy of FORD MOTOR CO.
  20. Connect the A/C compressor electrical connector.
    Fig 12: Connecting A/C Compressor Electrical Connector
    G02207020Courtesy of FORD MOTOR CO.
  21. Connect the oil pressure switch electrical connector.
    Fig 13: Connecting Oil Pressure Switch Electrical Connector
    G02207021Courtesy of FORD MOTOR CO.
  22. Connect the starter motor S-terminal wire and B terminal cable and nut. Install the protective cover.
    Fig 14: Connecting Starter Motor S-Terminal Wire And B Terminal Cable And Nut
    G02207022Courtesy of FORD MOTOR CO.
  23. Install the front wheel driveshafts and joints. For additional information, refer to AXLE SHAFTS - FRONT .
  24. Position the three way catalytic converter (TWC) (5E212) and install a new exhaust converter outlet gasket between the three way catalytic converter and the muffler inlet pipe and resonator (5A289).
  25. Install the bolts and nuts.
    Fig 15: Installing Bolts And Nuts
    G02207023Courtesy of FORD MOTOR CO.
  26. Install the bolts.
    Fig 16: Installing Bolts
    G02207024Courtesy of FORD MOTOR CO.
  27. Install the crossmember.
    Fig 17: Installing Crossmember
    G02207025Courtesy of FORD MOTOR CO.
  28. Install the RH splash shield.
    Fig 18: Installing RH Splash Shield
    G02207026Courtesy of FORD MOTOR CO.
  29. Install the LH splash shields.
    1. Install the LH splash shields.
    2. Install the six bolts.
    Fig 19: Installing LH Splash Shields
    G02207027Courtesy of FORD MOTOR CO.
  30. Install the front wheel and tire assemblies and tighten the nuts in the sequence shown.
    Fig 20: Tightening Nuts In Sequence
    G02207028Courtesy of FORD MOTOR CO.
  31. Lower the vehicle.
  32. Connect the (A) power steering reservoir pump hose and the (B) power steering pressure hose (3A719).
    Fig 21: Connecting Power Steering Reservoir Pump Hose And Power Steering Pressure Hose
    G02207029Courtesy of FORD MOTOR CO.
  33. Install the automatic tensioner, the accessory drive belt and if vehicle is equipped with A/C, the accessory drive belt idler. For additional information, refer to SPECIFICATIONS & DRIVE BELT ROUTING .
  34. Connect the A/C line at the suction accumulator/drier and the condenser. For additional information, refer to COMPRESSOR .
  35. Install the A/C line bracket bolts.
    Fig 22: Installing A/C Line Bracket Bolts
    G02207030Courtesy of FORD MOTOR CO.
  36. Connect the transaxle cooler lines to the transaxle.
    Fig 23: Connecting Transaxle Cooler Lines To Transaxle
    G02207031Courtesy of FORD MOTOR CO.
  37. Install one starter motor bolt.
    Fig 24: Installing One Starter Motor Bolt
    G02207032Courtesy of FORD MOTOR CO.
  38. Install the nuts retaining the exhaust manifold to the TWC.
    Fig 25: Installing Nuts Retaining Exhaust Manifold To TWC
    G02207033Courtesy of FORD MOTOR CO.
  39. Install the exhaust manifold heat shield.
    Fig 26: Installing Exhaust Manifold Heat Shield
    G02207034Courtesy of FORD MOTOR CO.
  40. Connect the fuel supply line to the fuel injection supply manifold.
    Fig 27: Connecting Fuel Supply Line To Fuel Injection Supply Manifold
    G02207035Courtesy of FORD MOTOR CO.
  41. Install the power steering pressure hose and brackets.
    Fig 28: Installing Power Steering Pressure Hose And Brackets
    G02207036Courtesy of FORD MOTOR CO.
  42. Install the ground strap to the generator bracket.
    Fig 29: Installing Ground Strap To Generator Bracket
    G02207037Courtesy of FORD MOTOR CO.
  43. Connect the engine cooling fan electrical connector.
    Fig 30: Connecting Engine Cooling Fan Electrical Connector
    G02207038Courtesy of FORD MOTOR CO.
  44. Connect the downstream heated oxygen sensor (HO2S) electrical connector.
    Fig 31: Connecting Downstream Heated Oxygen Sensor (HO2S) Electrical Connector
    G02207039Courtesy of FORD MOTOR CO.
  45. Connect the upstream HO2S electrical connector.
    Fig 32: Connecting Upstream HO2S Electrical Connector
    G02207040Courtesy of FORD MOTOR CO.
  46. Connect the vehicle speed sensor (VSS) electrical connector.
    Fig 33: Connecting Vehicle Speed Sensor (VSS) Electrical Connector
    G02207041Courtesy of FORD MOTOR CO.
  47. Connect the (A) transmission range sensor electrical connector, the (B) transaxle solenoid electrical connector, and the (C) turbine speed sensor electrical connector.
    Fig 34: Connecting Transmission Range Sensor Electrical Connector
    G02207042Courtesy of FORD MOTOR CO.
  48. Install the EGR backpressure transducer and connect the electrical connector and the two pressure hoses.
    Fig 35: Installing The EGR Backpressure Transducer
    G02207043Courtesy of FORD MOTOR CO.
  49. Install the (A) constant control relay module (CCRM) and bracket and reconnect the (B) CCRM electrical connector.
    Fig 36: Connecting CCRM Electrical Connector
    G02207044Courtesy of FORD MOTOR CO.
  50. Connect the two main engine/fuel charging wiring electrical connectors.
    Fig 37: Connecting Two Main Engine/Fuel Charging Wiring Electrical Connectors
    G02207045Courtesy of FORD MOTOR CO.
  51. Install the (A) shift cable and (B) clip.
    Fig 38: Installing Shift Cable And Clip
    G02207046Courtesy of FORD MOTOR CO.
  52. Install the (1) speed control cable and the (2) accelerator cable to the throttle control lever.
    Fig 39: Installing Speed Control Cable And Accelerator Cable To Throttle Control Lever
    G02207047Courtesy of FORD MOTOR CO.
  53. Install the vacuum tree and connect the two vacuum lines.
    Fig 40: Installing The Vacuum Tree
    G02207048Courtesy of FORD MOTOR CO.
  54. Connect the vacuum hoses to the (1) fuel pressure regulator and the (2) intake manifold.
    Fig 41: Connecting Vacuum Hoses To Fuel Pressure Regulator And Intake Manifold
    G02207049Courtesy of FORD MOTOR CO.
  55. Connect the vacuum lines to the (1) exhaust recirculation valve, the (2) positive crankcase ventilation valve, and the (3) idle air control valve.
    Fig 42: Connecting Vacuum Lines To Exhaust Recirculation Valve
    G02207050Courtesy of FORD MOTOR CO.
  56. Install the air cleaner outlet tube.
  57. Install the battery tray and the battery.
  58. Refill the engine coolant system. For additional information, refer to ENGINE COOLING .
  59. Fill the engine with clean engine oil.
  60. Install the hood.
  61. Charge the air conditioning system. For additional information, refer to COMPRESSOR .
  62. Start engine and inspect for leaks.
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