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Home › Ford › 2003 › Crown Victoria Base, 4.6 W › Repair and Diagnosis › Engine Mechanical › Mechanical › Engine 4.6L › Installation › Engine › Installation

Engine 4.6L: Installation: Engine: Installation

  1. Using the special tool, install the engine assembly in the vehicle.
    Fig 1: Installing Engine Assembly In Vehicle
    G01604395Courtesy of FORD MOTOR CO.
  2. Remove the special tools.
  3. Raise the vehicle. For additional information, refer to JACKING & HOISTING .
    4. NOTE: When vehicle is raised, verify that the torque converter is correctly seated.
    Fig 2: Installing Bolts And Stud
    G01604396Courtesy of FORD MOTOR CO.
  4. Install the four bolts and one stud.
  5. Connect the electrical connectors.
    Fig 3: Connecting Electrical Connectors
    G01604397Courtesy of FORD MOTOR CO.
  6. Connect the RH heated oxygen sensor electrical connector.
    Fig 4: Connecting RH Heated Oxygen Sensor Electrical Connector
    G01604398Courtesy of FORD MOTOR CO.
  7. Install the engine insulator mount nuts.
    Fig 5: Installing Engine Insulator Mount Nuts
    G01604399Courtesy of FORD MOTOR CO.
  8. Install the four torque converter nuts.
    • Rotate the crankshaft to access the nuts.
      Fig 6: Locating Torque Converter Nuts
      G01604400Courtesy of FORD MOTOR CO.
  9. Install the rubber access plug.
    Fig 7: Installing Rubber Access Plug
    G01604401Courtesy of FORD MOTOR CO.
  10. Install the inspection cover and the bolts.
    Fig 8: Installing Inspection Cover And Bolts
    G01604402Courtesy of FORD MOTOR CO.
  11. Install the starter motor and the bolts.
    Fig 9: Installing Starter Motor And Bolts
    G01604403Courtesy of FORD MOTOR CO.
  12. Connect the starter electrical connections and install the nuts.
    • Install the solenoid terminal cover.
      Fig 10: Connecting Starter Electrical Connections
      G01604404Courtesy of FORD MOTOR CO.
  13. Position the exhaust, install the four nuts and remove the support.
    Fig 11: Installing Nuts And Removing Support
    G01604405Courtesy of FORD MOTOR CO.
    14. CAUTION: Do not allow the steering wheel to rotate while the steering column intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the intermediate shaft has rotated, the clockspring must be removed and recentered. For additional information, refer to AIR BAG RESTRAINT SYSTEMS .
  14. Install the steering column shaft. For additional information, refer to STEERING COLUMN .
  15. Position the transmission oil cooler tubes and install the bolt.
    Fig 12: Positioning Transmission Oil Cooler Tubes And Installing Bolt
    G01604406Courtesy of FORD MOTOR CO.
  16. Install the power steering pump and the bolts.
    Fig 13: Installing Power Steering Pump
    G01604407Courtesy of FORD MOTOR CO.
  17. Install the A/C compressor and the bolts.
    Fig 14: Installing A/C Compressor
    G01604408Courtesy of FORD MOTOR CO.
  18. Connect the A/C compressor electrical connector.
    Fig 15: Connecting A/C Compressor Electrical Connector
    G01604409Courtesy of FORD MOTOR CO.
  19. Connect the crankshaft position (CKP) sensor electrical connector.
    Fig 16: Connecting Crankshaft Position Sensor Electrical Connector
    G01604410Courtesy of FORD MOTOR CO.
  20. Install the transmission cooler tube support bracket.
    Fig 17: Installing Transmission Cooler Tube Support Bracket
    G01604411Courtesy of FORD MOTOR CO.
  21. Connect the power steering pressure (PSP) switch electrical connector.
    Fig 18: Connecting Power Steering Pressure Switch Electrical Connector
    G01604412Courtesy of FORD MOTOR CO.
  22. Connect the power steering electrical connector.
    Fig 19: Connecting Power Steering Electrical Connector
    G01604413Courtesy of FORD MOTOR CO.
  23. Connect the electrical connector.
    Fig 20: Connecting Electrical Connector
    G01604414Courtesy of FORD MOTOR CO.
  24. Lower the vehicle.
  25. Install the bolts.
    Fig 21: Installing Bolts
    G01604415Courtesy of FORD MOTOR CO.
  26. Install the cooling fan. For additional information, refer to ENGINE COOLING .
    27. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
    Fig 22: Connecting Lower Radiator Hose
    G01604416Courtesy of FORD MOTOR CO.
  27. Connect the lower radiator hose.
  28. Connect the upper radiator hose to the water hose connection.
    Fig 23: Connecting Upper Radiator Hose
    G01604417Courtesy of FORD MOTOR CO.
  29. Install the power steering reservoir.
    Fig 24: Installing Power Steering Reservoir
    G01604418Courtesy of FORD MOTOR CO.
  30. Connect the engine bulkhead connectors.
    Fig 25: Connecting Engine Bulkhead Connectors
    G01604419Courtesy of FORD MOTOR CO.
  31. Position the ground strap and install the bolt.
    Fig 26: Positioning Ground Strap And Installing Bolt
    G01604420Courtesy of FORD MOTOR CO.
    32. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
    Fig 27: Connecting Heater Water Hoses
    G01604421Courtesy of FORD MOTOR CO.
  32. Connect the heater water hoses.
  33. Connect the A/C electrical connector.
    Fig 28: Connecting A/C Electrical Connector
    G01604422Courtesy of FORD MOTOR CO.
  34. Connect the power distribution power supply electrical connector.
    Fig 29: Connecting Power Distribution Power Supply Electrical Connector
    G01604423Courtesy of FORD MOTOR CO.
  35. Install the electrical connection cover.
    Fig 30: Installing Electrical Connection Cover
    G01604424Courtesy of FORD MOTOR CO.
  36. Connect the electrical connectors.
    Fig 31: Connecting Electrical Connectors
    G01604425Courtesy of FORD MOTOR CO.
  37. Install the ground strap.
    Fig 32: Installing Ground Strap
    G01604426Courtesy of FORD MOTOR CO.
  38. Connect the fuel line spring lock coupling. For additional information, refer to FUEL SYSTEMS .
  39. Install the accelerator cable and the speed control actuator cable to the clips.
    Fig 33: Installing Accelerator Cable And Speed Control Actuator Cable
    G01604427Courtesy of FORD MOTOR CO.
  40. Connect the accelerator cable and the speed control actuator cable.
    • Install the bolts.
    • Connect the cables.
      Fig 34: Connecting Accelerator Cable And Speed Control Actuator Cable
      G01604428Courtesy of FORD MOTOR CO.
  41. Position the canister purge valve bracket and install the nut.
    Fig 35: Positioning Canister Purge Valve Bracket And Installing Nut
    G01604429Courtesy of FORD MOTOR CO.
  42. Connect the three hoses and the canister purge valve electrical connection.
    Fig 36: Connecting Canister Purge Valve Electrical Connection
    G01604430Courtesy of FORD MOTOR CO.
  43. Connect the vacuum hose.
    Fig 37: Connecting Vacuum Hose
    G01604431Courtesy of FORD MOTOR CO.
  44. Install the air cleaner and outlet pipe.
  45. Install the accelerator splash shield.
  46. Install the LH cowl extension and connect the electrical connector.
    Fig 38: Installing Air Cleaner And Outlet Pipe
    G01604432Courtesy of FORD MOTOR CO.
  47. Install the RH cowl extension.
    1. Install the extension.
    2. Install the pin-type retainers.
    3. Install the nuts and the bolts.
      Fig 39: Installing RH Cowl Extension
      G01604433Courtesy of FORD MOTOR CO.
  48. Install the wiper mounting arm and pivot shaft. For additional information, refer to WIPERS AND WASHERS .
  49. Fill the crankcase with engine oil.
  50. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .
  51. Fill the power steering system. For additional information, refer to POWER STEERING .
  52. Evacuate and recharge the air conditioning system. For additional information, refer to AIR CONDITIONING .
  53. Install the hood.
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