FixVault

Forward One-Way Clutch: Assembly

  1. Install the retaining ring.
    Fig 1: Installing Retaining Ring
    G01390718Courtesy of FORD MOTOR CO.
  2. NOTE: The tabs on the retainer face downward
    Fig 2: Installing Forward One-Way Clutch Retainer
    G01390719Courtesy of FORD MOTOR CO.
  3. Install the forward one-way clutch retainer.
  4. Install the forward one-way clutch end caps onto the sprag assembly.
    Fig 3: Installing Forward One-Way Clutch End Caps
    G01390720Courtesy of FORD MOTOR CO.
  5. Using the special tool, install the one-way clutch bearing into the one-way outer race.
    Fig 4: Installing One-Way Clutch Bearing
    G01390721Courtesy of FORD MOTOR CO.
  6. Install the sprag assembly and end caps in the outer race.
    Fig 5: Installing Sprag Assembly
    G01390722Courtesy of FORD MOTOR CO.
  7. NOTE: Lube grooves face upward (away from the sun gear)
    Fig 6: Installing Forward One-Way Clutch Inner Race
    G01390723Courtesy of FORD MOTOR CO.
  8. Rotate the outer race and sprag assembly (with end caps) over and install it on the forward one-way clutch inner race.
  9. Install the coast clutch hub.
    Fig 7: Installing Coast Clutch Hub
    G01390724Courtesy of FORD MOTOR CO.
  10. NOTE: The ends of the retaining ring should point toward the coast clutch hub
    Fig 8: Installing Coast Clutch Hub Retaining Ring
    G01390725Courtesy of FORD MOTOR CO.
  11. Make sure the retaining ring is fully seated upon installation.

    Install the coast clutch hub retaining ring.

  12. Check the operation of the forward one-way clutch with the low/intermediate sun gear facing upward.
    • Hold the outer race firmly.
    • Rotate the low/intermediate sun gear clockwise.
    • The low/intermediate sun gear should rotate with a slight drag without attempting to rotate the outer race.
    • Rotate the low/intermediate sun gear counterclockwise. The low/intermediate sun gear should rotate the outer race.
      Fig 9: Checking Operation Of Forward One-Way Clutch
      G01390726Courtesy of FORD MOTOR CO.