Catalytic Converter-SVT: Removal

Raise and support the vehicle. For additional information, refer to JACKING & HOISTING .
Remove the catalytic converter lower heat shield.

Fig 1: Removing Catalytic Converter Lower Heat Shield
Courtesy of FORD MOTOR CO.
Disconnect the heated oxygen sensor (HO2S) electrical connector.

Fig 2: Disconnecting Heated Oxygen Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
Remove the HO2S sensor.

Fig 3: Removing HO2S Sensor
Courtesy of FORD MOTOR CO.
Disconnect the catalyst monitor sensor electrical connector.

Fig 4: Disconnecting Catalyst Monitor Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
Remove the catalyst monitor sensor.

Fig 5: Removing Catalyst Monitor Sensor
Courtesy of FORD MOTOR CO.

CAUTION: Over bending of the exhaust flexible pipe may cause damage resulting in failure.

Fig 6: Supporting Flexible Pipe

Courtesy of FORD MOTOR CO.

Support the exhaust flexible pipe with a support wrap or suitable splint.
Remove the exhaust flexible pipe.
- Discard the gaskets and nuts.
  
  Fig 7: Removing Exhaust Flexible Pipe
  Courtesy of FORD MOTOR CO.
Remove and discard the catalytic converter retaining nuts.

Fig 8: Removing And Discard Catalytic Converter Retaining Nuts
Courtesy of FORD MOTOR CO.

NOTE: Support the catalytic converter.

Fig 9: Removing Catalytic Mounting Bracket Retaining Bolts

Courtesy of FORD MOTOR CO.

Remove the catalytic mounting bracket retaining bolts.
Remove the catalytic converter.
Remove the catalytic converter upper and oil pan heat shields.

Fig 10: Removing Catalytic Converter Upper And Oil Pan Heat Shields
Courtesy of FORD MOTOR CO.