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Section 4 (Engine-4.6L 2V): Installation: Engine

WARNING: This page is about a different variant/trim than selected.
Fig 1: Identifying Special Tools
G01624583Courtesy of FORD MOTOR CO.
Fig 2: Identifying Material Specifications (1 Of 2)
G01624584Courtesy of FORD MOTOR CO.
Fig 3: Identifying Material Specifications (2 Of 2)
G01624585Courtesy of FORD MOTOR CO.
    NOTE: Adjust the transmission support jack as necessary to aid in the installation of the engine.
    Fig 4: Installing Engine Using SST
    G01624586Courtesy of FORD MOTOR CO.
  1. Using the special tool, install the engine.
  2. Connect the transmission wiring to the bracket during installation.
    Fig 5: Connecting Transmission Wiring To Bracket During Installation
    G01624587Courtesy of FORD MOTOR CO.
  3. Remove the special tool.
    Fig 6: Removing Special Tool
    G01624588Courtesy of FORD MOTOR CO.
  4. Install the special tool.
    Fig 7: Installing Special Tool
    G01624589Courtesy of FORD MOTOR CO.
    5. NOTE: This step will allow the installation of the exhaust manifold through the bottom and access for the removal of the engine lift brackets.
    Fig 8: Raising Engine Using Floor Crane
    G01624590Courtesy of FORD MOTOR CO.
  5. Using a suitable floor crane raise the engine.
  6. Remove the RH and LH special tool.
    Fig 9: Removing RH And LH Special Tool
    G01624591Courtesy of FORD MOTOR CO.
  7. Install new gaskets and the exhaust manifolds, tighten the nuts in the sequence shown.
    Fig 10: Identifying Tightening Sequence Of Exhaust Manifold
    G01624592Courtesy of FORD MOTOR CO.
  8. Lower the engine, remove the special tool.
    Fig 11: Removing Special Tool
    G01624593Courtesy of FORD MOTOR CO.
  9. Install the generator. For additional information, refer to HEATING & VENTILATION .
  10. Raise the vehicle.
  11. Install the power steering pump. For additional information, refer to POWER STEERING .
  12. Install the bolt and the body ground.
    Fig 12: Identifying Tightening Torque For Installing Bolt And The Body Ground
    G01624594Courtesy of FORD MOTOR CO.
  13. Install the nine bell housing bolts.
    Fig 13: Identifying Tightening Torque For Installing Bell Housing Bolts
    G01624595Courtesy of FORD MOTOR CO.
  14. Install the starter. For additional information, refer to STARTERS .
    15. NOTE: This will need to be done as the H-pipe is being positioned.
    Fig 14: Connecting LH Heated Oxygen Sensor
    G01624596Courtesy of FORD MOTOR CO.
  15. Connect the LH heated oxygen sensor.
    16. NOTE: This will need to be done as the H-pipe is being positioned.
    Fig 15: Connecting RH Heated Oxygen Sensor
    G01624597Courtesy of FORD MOTOR CO.
  16. Connect the RH heated oxygen sensor.
  17. Re-position the H-pipe and install the four exhaust flange to manifold nuts.
    Fig 16: Identifying Tightening Torque Of Manifold Nut
    G01624598Courtesy of FORD MOTOR CO.
  18. Lower the vehicle.
    19. NOTE: The O-ring seal must be inspected and cleaned before installation. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
    Fig 17: Installing A/C Line
    G01624599Courtesy of FORD MOTOR CO.
  19. Install the A/C line and tighten the nut.
    20. NOTE: The O-ring seal must be inspected and cleaned before installation. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
    Fig 18: Connecting Line To Evaporator Core
    G01624600Courtesy of FORD MOTOR CO.
  20. Connect the line to the evaporator core.
  21. Install the safety clip.
    Fig 19: Installing Safety Clip
    G01624601Courtesy of FORD MOTOR CO.
    22. NOTE: The O-ring seal must be inspected and cleaned before installation. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
    Fig 20: Connecting Line To Receiver Drier
    G01624602Courtesy of FORD MOTOR CO.
  22. Connect the line to the receiver drier.
  23. Install the safety clip.
    Fig 21: Installing Safety Clip
    G01624603Courtesy of FORD MOTOR CO.
  24. Connect the degas sensor lead to the battery tray.
    Fig 22: Connecting Degas Sensor Lead To Battery Tray
    G01624604Courtesy of FORD MOTOR CO.
  25. Connect the connector.
    Fig 23: Connecting Connector
    G01624605Courtesy of FORD MOTOR CO.
  26. Install the battery leads.
    Fig 24: Identifying Tightening Torque For Installing Battery Leads
    G01624606Courtesy of FORD MOTOR CO.
  27. Position the access cover.
    Fig 25: Positioning Access Cover
    G01624607Courtesy of FORD MOTOR CO.
  28. Connect the ground connector.
    Fig 26: Connecting Ground Connector
    G01624608Courtesy of FORD MOTOR CO.
  29. Connect the connector.
    Fig 27: Connecting Connector
    G01624609Courtesy of FORD MOTOR CO.
  30. Connect the fuse link.
    Fig 28: Connecting Fuse Link
    G01624610Courtesy of FORD MOTOR CO.
  31. Install the tighten the body ground.
    Fig 29: Identifying Tightening Torque Installing Body Ground
    G01624611Courtesy of FORD MOTOR CO.
  32. Connect the power steering line.
    Fig 30: Connecting Power Steering Line
    G01624612Courtesy of FORD MOTOR CO.
    33. NOTE: The O-ring seal must be inspected and cleaned before installation. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
    Fig 31: Installing A/C Line
    G01624613Courtesy of FORD MOTOR CO.
  33. Install the A/C line.
  34. Connect the A/C pressure cycle switch.
    Fig 32: Connecting A/C Pressure Cycle Switch
    G01624614Courtesy of FORD MOTOR CO.
    35. NOTE: The O-ring seal must be inspected and cleaned before installation. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
    Fig 33: Connecting A/C Manifold Suction Line
    G01624615Courtesy of FORD MOTOR CO.
  35. Connect the A/C manifold suction line.
  36. Install the safety clip to the manifold suction line.
    Fig 34: Installing Safety Clip To Manifold Suction Line
    G01624616Courtesy of FORD MOTOR CO.
  37. Connect the electrical connector.
    Fig 35: Connecting Electrical Connector
    G01624617Courtesy of FORD MOTOR CO.
  38. Connect the harness in harness in three locations.
    Fig 36: Connecting Harness
    G01624618Courtesy of FORD MOTOR CO.
  39. Connect the engine bulkhead connector.
    Fig 37: Identifying Tightening Torque For Installing Bulkhead Connector
    G01624619Courtesy of FORD MOTOR CO.
  40. Connect the heater water hoses.
    Fig 38: Connecting Heater Water Hoses
    G01624620Courtesy of FORD MOTOR CO.
  41. Connect the climate control vacuum supply lines.
    Fig 39: Connecting Climate Control Vacuum Supply Lines
    G01624621Courtesy of FORD MOTOR CO.
  42. Position the cables and install the bracket.
    Fig 40: Identifying Tightening Torque For Installing Bracket
    G01624622Courtesy of FORD MOTOR CO.
  43. Connect the throttle cable, speed control actuator cable and the return spring.
    Fig 41: Connecting Throttle Cable, Speed Control Actuator Cable And Return Spring
    G01624623Courtesy of FORD MOTOR CO.
  44. Connect the upper radiator hose from the water outlet adapter.
    Fig 42: Connecting Upper Radiator Hose From Water Outlet Adapter
    G01624624Courtesy of FORD MOTOR CO.
  45. Connect the fuel lines. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  46. Install the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  47. Install the air cleaner and outlet tube. For additional information, refer to REMOVAL & INSTALLATION .
  48. Install the degas bottle. For additional information, refer to ENGINE COOLING . or SUPERCHARGER COOLING .
  49. Fill the fluids to the correct levels.
  50. Start the engine and check for leaks. Stop the engine and recheck the fluid levels.
  51. Recharge the A/C system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
  52. Install the hood.
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