Intermediate Clutch Cylinder: Assembly

Clean and inspect the intermediate clutch cylinder. Install the intermediate clutch piston inner seal.

Fig 1: Installing Intermediate Clutch Piston Inner Seal
Courtesy of FORD MOTOR CO.

NOTE: Lightly coat all the seals and surfaces with petroleum jelly.

Fig 2: Installing Intermediate Clutch Piston

Courtesy of FORD MOTOR CO.

Using the special tool, install the intermediate clutch piston.
Install the clutch piston outer seal.

Fig 3: Installing Clutch Piston Outer Seal
Courtesy of FORD MOTOR CO.
Install the intermediate clutch support and spring.

Fig 4: Installing Intermediate Clutch Support And Spring
Courtesy of FORD MOTOR CO.

CAUTION: Do not fully compress the intermediate clutch spring retainer.

Fig 5: Installing Snap Ring

Courtesy of FORD MOTOR CO.

Using the special tool, install the snap ring.
Install the intermediate clutch pack.
1. Install the wave spring.
2. Install the clutch pack.
3. Install the pressure plate.
4. Install the snap ring.
  
  Fig 6: Installing Intermediate Clutch Pack
  Courtesy of FORD MOTOR CO.
Using the special tool, measure the clearance between the retaining ring and the clutch cylinder lip.

Fig 7: Measuring Clearance Between Retaining Ring And Clutch Cylinder Lip
Courtesy of FORD MOTOR CO.
If the clearance is not within specification selective retaining rings are available. Check the clearance after installing the correct selective retaining ring.

Fig 8: Selective Retaining Ring Specification Table
Courtesy of FORD MOTOR CO.