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Home › Ford › 2003 › Taurus SES, 3.0 2, AX4S › Repair and Diagnosis › Transmission › Automatic Trans › Automatic Transmission - Ax4S › In-Vehicle Repair › Main Control - Pump › Installation

Main Control - Pump: Installation

  1. Install the pump assembly and main control valve body onto the pump shaft.
    Fig 1: Installing Main Pump Assembly And Main Control Valve Body
    G01575028Courtesy of FORD MOTOR CO.
  2. Rotate the pump assembly and main control valve body to connect the manual valve link with the manual valve.
    3. CAUTION: Do not use the bolts to draw pump assembly and main control valve body onto the chain cover case. Component damage may occur.
    Fig 2: Identifying Pump Assembly Bolts
    G01575029Courtesy of FORD MOTOR CO.
  3. Using the special tool, install the pump assembly and main control valve body. Loosely install the bolts.
    4. CAUTION: Do not use the bolts to draw pump assembly and main control valve body onto the chain cover case. Component damage may occur.
    Fig 3: Identifying Tightening Sequence Of Pump Assembly Bolts
    G01575030Courtesy of FORD MOTOR CO.
  4. Remove the special tool, install two bolts, and tighten the bolts in the sequence shown.
  5. Install the transaxle wire harness the retaining clip into the separator plate.
  6. Connect the electrical connectors.
    Fig 4: Identifying Pump Assembly Electrical Connectors
    G01575031Courtesy of FORD MOTOR CO.
    7. NOTE: The transaxle side cover gasket is reusable if not torn or ripped.
    Fig 5: Identifying Side Cover, Gasket And Bolts
    G01575032Courtesy of FORD MOTOR CO.
  7. Install the side cover, gasket and bolts.
  8. Install the LH transaxle support and insulator. For additional information, refer to TRANSAXLE SUPPORT INSULATOR .
  9. Install the LH front fender splash shield, screw, and pushpin.
    Fig 6: Identifying LH Front Fender Splash Shield, Screw, And Pushpin
    G01575033Courtesy of FORD MOTOR CO.
  10. Install the LH front fender splash shield screws.
    Fig 7: Identifying LH Front Fender Splash Shield Screws
    G01575034Courtesy of FORD MOTOR CO.
  11. Install the LH wheel and tire.
  12. Lower the vehicle.
  13. Install the bolts retaining the upper transaxle side pan.
    Fig 8: Identifying Tightening Torque Of Upper Transaxle Side Pan Bolts
    G01575035Courtesy of FORD MOTOR CO.
  14. Remove the 3 Bar Engine Support.
    Fig 9: Installing Bar Engine Support
    G01575036Courtesy of FORD MOTOR CO.
  15. Remove the LH engine lifting bracket.
    Fig 10: Removing LH Engine Lifting Bracket
    G01575037Courtesy of FORD MOTOR CO.
  16. Remove the RH engine lifting bracket.
    Fig 11: Removing RH Engine Lifting Bracket
    G01575038Courtesy of FORD MOTOR CO.
  17. Reconnect the turbine shaft speed (TSS) sensor connector.
    Fig 12: Locating Turbine Shaft Speed Sensor Connector
    G01575039Courtesy of FORD MOTOR CO.
  18. Install the electrical connector bracket.
    Fig 13: Identifying Electrical Connector Bracket
    G01575040Courtesy of FORD MOTOR CO.
  19. Install the power steering line bracket.
    Fig 14: Identifying Power Steering Line Bracket
    G01575041Courtesy of FORD MOTOR CO.
  20. Reconnect the connector.
    Fig 15: Reconnecting Connector
    G01575042Courtesy of FORD MOTOR CO.
  21. Reconnect the connector.
    Fig 16: Reconnecting Connector
    G01575043Courtesy of FORD MOTOR CO.
  22. Install the battery tray.
    Fig 17: Installing Battery Tray
    G01575044Courtesy of FORD MOTOR CO.
  23. Install the air filter assembly.
    Fig 18: Installing Air Filter Assembly
    G01575045Courtesy of FORD MOTOR CO.
  24. Install the engine air cleaner.
    Fig 19: Installing Engine Air Cleaner
    G01575046Courtesy of FORD MOTOR CO.
  25. Reconnect the mass air flow (MAF) sensor and the breather tubes.
    Fig 20: Reconnecting Mass Air Flow Sensor And Breather Tubes
    G01575047Courtesy of FORD MOTOR CO.
  26. Reinstall the battery.
  27. Fill the transaxle assembly with one quart of clean automatic transmission fluid.
  28. Start the engine. Move the transaxle range selector lever through all positions. Check the fluid level.
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