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Engine - 3.9L: Removal: Engine: Notes

Special Tool(s) 

Fig 1: Identifying Special Tool(s)
G01528159Courtesy of FORD MOTOR CO.
  1. With the vehicle in NEUTRAL, position it on a hoist.
  2. Disconnect the battery ground cable. For additional information, refer to BATTERY & CHARGING SYSTEM .
  3. Remove the air cleaner inlet. .
  4. CAUTION: The coolant drain procedure must be followed exactly or damage to the engine can occur.
  5. Drain the engine coolant. For additional information, refer to ENGINE COOLING .
  6. Discharge the A/C system. For additional information, refer to CLIMATE CONTROL SYSTEM .
  7. Remove the power steering pump reservoir bolts. For additional information, refer to DRIVELINE SYSTEM .
  8. Remove the cowl vent screens. For additional information, refer to BODY SYSTEM - EXTERIOR .
  9. Disconnect the fuel hose. For additional information, refer to FUEL SYSTEM .
  10. Remove the fresh air filter panel. For additional information, refer to CLIMATE CONTROL SYSTEM .
  11. Remove the front wheels and tires. For additional information, refer to SUSPENSION SYSTEM .
  12. Remove the LH and the RH inner splash shields.
  13. Remove the driveshaft. For additional information, refer to DRIVELINE SYSTEM .
  14. Remove the three-way catalytic converter (TWC). For additional information, refer to EXHAUST SYSTEM .
  15. Remove the components in the order indicated in the following illustration.
    Fig 2: Engine Components Removal Procedure (Items 1-8)
    G01528160Courtesy of FORD MOTOR CO.
  16. Remove the components in the order indicated in the following illustration.
    Fig 3: Engine Components Removal Procedure (Items 9-14)
    G01528161Courtesy of FORD MOTOR CO.
  17. Remove the components in the order indicated in the illustration.
    Fig 4: Engine Components Removal Procedure (Items 15-28)
    G01528162Courtesy of FORD MOTOR CO.
  18. Remove the components in the order indicated in the following illustration.
    Fig 5: Engine Components Removal Procedure (Items 29-35)
    G01528163Courtesy of FORD MOTOR CO.
  19. Remove the components in the order indicated in the following illustration.
    Fig 6: Engine Components Removal Procedure (Items 36-42)
    G01528164Courtesy of FORD MOTOR CO.
  20. Remove the components in the order indicated in the following illustration.
    Fig 7: Engine Components Removal Procedure (Items 43-49)
    G01528165Courtesy of FORD MOTOR CO.
  21. Remove the components in the order indicated in the following illustration.
    Fig 8: Engine Components Removal Procedure (Items 50-57)
    G01528166Courtesy of FORD MOTOR CO.
  22. Remove the components in the order indicated in the following illustration.
    Fig 9: Engine Components Removal Procedure (Items 58-60)
    G01528167Courtesy of FORD MOTOR CO.
  23. Remove the components in the order indicated in the following illustration.
    Fig 10: Engine Components Removal Procedure (Items 61-66)
    G01528168Courtesy of FORD MOTOR CO.
  24. Remove the components in the order indicated in the following illustration.
    Fig 11: Engine Components Removal Procedure (Items 67-79)
    G01528169Courtesy of FORD MOTOR CO.
  25. Remove the components in the order indicated in the following illustration.
    Fig 12: Engine Components Removal Procedure (Items 80-85)
    G01528170Courtesy of FORD MOTOR CO.
  26. Remove the components in the order indicated in the following illustration.
    Fig 13: Engine Components Removal Procedure (Items 86-88)
    G01528171Courtesy of FORD MOTOR CO.
  27. Remove the components in the order indicated in the following illustration.
    Fig 14: Engine Components Removal Procedure (Items 89-92)
    G01528172Courtesy of FORD MOTOR CO.