FixVault

Piston - Ring End Gap

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore.
CAUTION: Piston rings should not be transferred from one piston to another.
NOTE: Cylinder bore must be within specification for taper and out-of-round.
  1. Use a piston without rings to push a piston ring in a cylinder to the bottom of ring travel.
    Fig 1: Checking Piston - Ring End Gap
    G02762569Courtesy of FORD MOTOR CO.
  2. Use a feeler gauge to measure the top piston ring end gap and the second piston ring end gap.
    • Refer to the appropriate ENGINE MECHANICAL article for the procedure.
    Fig 2: Measuring Top Piston Ring End Gap And Second Piston Ring End Gap Using Special Tool
    G02762570Courtesy of FORD MOTOR CO.