FixVault

Direct Clutch: Disassembly

WARNING: This page is about a different car, the 2004 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the direct clutch pressure, friction and steel plates.
    1. Remove the retaining ring.
    2. Remove the plates.
    Fig 1: Removing Direct Clutch Pressure, Friction And Steel Plates
    G03192505Courtesy of FORD MOTOR CO.
  2. Using the special tool, remove the selective snap ring.
    Fig 2: Removing Selective Snap Ring
    G03192506Courtesy of FORD MOTOR CO.
  3. Remove the direct clutch balance piston.
    Fig 3: Removing Direct Clutch Balance Piston
    G03192507Courtesy of FORD MOTOR CO.
  4. Remove the direct clutch return spring.
    Fig 4: Removing Direct Clutch Return Spring
    G03192508Courtesy of FORD MOTOR CO.
  5. CAUTION: If damage is found on the direct clutch piston seals, install a new direct clutch piston.
    Fig 5: Removing Direct Clutch Piston
    G03192509Courtesy of FORD MOTOR CO.
  6. Remove and inspect the direct clutch piston.