FixVault

Windshield Glass: Removal

WARNING: This page is about a different car, the 2008 Mercury Mariner and 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Always wear eye protection when servicing a vehicle. Failure to follow this instruction may result in serious personal injury.
WARNING: Wear protective gloves when handling components or parts that have pointed or sharp edges. Failure to follow this instruction may result in serious personal injury.
  1. Remove the LH and RH A-pillar trim panels. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
  2. Remove the 2 windshield side garnish moldings.
  3. Open the front overhead console door, remove the 2 screws and the overhead console.
    • If equipped, disconnect the electrical connector.
  4. Fig 1: Identifying Screws
    GF0041728Courtesy of FORD MOTOR CO.
  5. Remove the interior rear view mirror. For additional information, refer to REAR VIEW MIRRORS article.
  6. Remove the LH and RH sun visors and visor clips.
    • If equipped, disconnect the electrical connectors.
  7. Partially lower the front portion of the headliner and block with a suitable material.
  8. Remove the cowl panel grille. For additional information, refer to FRONT END BODY PANELS article.
  9. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
  10. NOTE: Lubricate the urethane adhesive with water to aid the special tool when cutting.
  11. Using the special tool, cut the urethane adhesive from the windshield glass starting at the top center and working toward the bottom corners.
  12. Fig 2: Cutting Remaining Urethane Adhesive
    GF0001995Courtesy of FORD MOTOR CO.
  13. Using the special tool, distance the windshield glass from the body.
  14. Fig 3: Using Special Tool (164-R2459), Distance The Windshield From Body
    GF0001996Courtesy of FORD MOTOR CO.
  15. Using the special tool, cut the remaining urethane adhesive and remove the windshield glass.
  16. Using a soft brush or vacuum, remove any foreign material or dirt from the pinch weld.