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Removal And Installation: Installation

WARNING: This page is about a different car, the 2003 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

    All Vehicles 

  1. Clean the A/C clutch field coil and the pulley bearing mounting surfaces.
    2. CAUTION: Do not use air tools. The A/C clutch field coil (2987) can be easily damaged.
  2. Install the A/C clutch field coil.
    1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.
    2. Place the special tool on the A/C clutch field coil.
    3. Place the special tool on the special tool.
    4. Use the special tool to install the A/C clutch field coil until bottomed completely against the A/C compressor.
      Fig 1: Installing A/C Clutch Field Coil
      G01614286Courtesy of FORD MOTOR CO.
    3. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head; it must be correctly aligned during installation.
    Fig 2: Installing A/C Clutch Pulley
    G01614287Courtesy of FORD MOTOR CO.
  3. Install the A/C clutch pulley.
  4. Install the pulley snap ring with the bevel side out.
    Fig 3: Installing Pulley Snap Ring With Bevel Side Out
    G01614288Courtesy of FORD MOTOR CO.
  5. Place one nominal thickness A/C clutch disc and hub spacer inside the clutch disc and hub spline opening.
    Fig 4: Placing One Nominal Thickness A/C Clutch Disc And Hub Spacer
    G01614289Courtesy of FORD MOTOR CO.

    6. Vehicles With SPI Or ZTEC Engine 

  6. Install the A/C clutch disc and hub.
    Fig 5: Installing A/C Clutch Disc And Hub
    G01614290Courtesy of FORD MOTOR CO.
  7. Install the A/C clutch disc and hub retaining bolt.
    1. Hold the A/C clutch disc and hub with the special tool.
    2. Tighten the bolt.
      Fig 6: Installing A/C Clutch Disc And Hub Retaining Bolt
      G01614291Courtesy of FORD MOTOR CO.
  8. Measure and adjust the clutch air gap by removing or adding the A/C clutch disc and hub spacers.
    Fig 7: Measuring And Adjusting Clutch Air Gap By Removing Or Adding A/C Clutch Disc And Hub Spacers
    G01614292Courtesy of FORD MOTOR CO.

    9. Vehicles With I4 Engine 

  9. Install the A/C clutch disc and hub.
    Fig 8: Installing A/C Clutch Disc And Hub
    G01614293Courtesy of FORD MOTOR CO.
  10. Install the A/C clutch disc and hub retaining bolt.
    1. Hold the A/C clutch disc and hub with the special tool.
    2. Tighten the bolt.
      Fig 9: Installing A/C Clutch Disc And Hub Retaining Bolt
      G01614294Courtesy of FORD MOTOR CO.
  11. Measure and adjust the clutch air gap by removing or adding spacers.
    Fig 10: Measuring And Adjusting The Clutch Air Gap By Removing Or Adding Spacers
    G01614295Courtesy of FORD MOTOR CO.

    12. All Vehicles 

  12. Install the A/C compressor. For additional information, refer to AIR CONDITIONING (A/C) COMPRESSOR .
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