FixVault

Steering Column: Assembly

    ALL COLUMNS 

  1. Install the steering column lock lever actuator and steering column lock actuator.
    1. Lubricate the steering column lock actuators.
      • Use long life grease.
    2. Install the steering column lock actuators.
    Fig 1: Installing Steering Column Lock Actuators
    G02753748Courtesy of FORD MOTOR CO.
  2. Install the steering column lock pawl.
    1. Position the steering column lock pawl.
    2. Drive in the steering column lock lever pin.
    Fig 2: Installing Steering Column Lock Pawl
    G02753749Courtesy of FORD MOTOR CO.
  3. Install the steering column lower bearing retainer.
    Fig 3: Installing Steering Column Lower Bearing Retainer
    G02753750Courtesy of FORD MOTOR CO.
  4. NOTE: The "UP" position of the bearing must be facing forward, toward the engine.
    Fig 4: Installing Steering Column Bearing And Sleeve
    G02753751Courtesy of FORD MOTOR CO.
  5. Install the steering column bearing and sleeve.
  6. Install the steering column bearing and sleeve so that the inner race is visible when installed.
  7. Install the ignition switch, aligning the ignition switch with the slot and index mark on the steering column.
    • Install the bolts.
    Fig 5: Installing Ignition Switch
    G02753752Courtesy of FORD MOTOR CO.
  8. VEHICLES WITH COLUMN SHIFT 

  9. Install the transmission control selector lever spring clip and the gearshift lever socket bushings on the shift tube.
    • Coat the gearshift lever socket bushings with long-life grease.
    Fig 6: Installing Transmission Control Selector Lever Spring Clip And Gearshift Lever Socket Bushings On Shift Tube
    G02753753Courtesy of FORD MOTOR CO.
  10. Install the column shift selector lever plunger.
    • Coat the column shift selector plunger with long-life grease.
    Fig 7: Installing Column Shift Selector Lever Plunger
    G02753754Courtesy of FORD MOTOR CO.
  11. Position the gearshift lever in the shift tube.
    Fig 8: Installing Gearshift Lever In Shift Tube
    G02753755Courtesy of FORD MOTOR CO.
  12. CAUTION: Gearshift lever pin (7G357) must be installed correctly or first gear position may be blocked.
    Fig 9: Installing Gearshift Lever Pin In Shift Tube
    G02753756Courtesy of FORD MOTOR CO.
  13. Install the gearshift lever pin in the shift tube.
  14. Install the gearshift selector tube spring in the shift tube.
    • Coat the end of the spring with long-life grease.
    Fig 10: Installing Gearshift Selector Tube Spring In Shift Tube
    G02753757Courtesy of FORD MOTOR CO.
  15. Install the transmission selector lever arm and support on the shift tube.
    1. Position the transmission selector lever arm and support.
    2. Install the bolts.
    Fig 11: Assembling Transmission Selector Lever Arm And Support
    G02753758Courtesy of FORD MOTOR CO.
  16. Install the shift tube and clamps.
    Fig 12: Installing Shift Tube And Clamps
    G02753759Courtesy of FORD MOTOR CO.
  17. Position the brake shift interlock solenoid and install the bolts.
    Fig 13: Assembling Brake Shift Interlock Solenoid And Bolts
    G02753760Courtesy of FORD MOTOR CO.
  18. Install the parking brake release switch and screws.
    Fig 14: Installing Parking Brake Release Switch And Screws
    G02753761Courtesy of FORD MOTOR CO.
  19. ALL COLUMNS 

    CAUTION: Install the upper steering column bearing so that the inner race is visible when installed.
    Fig 15: Installing Steering Column Upper Bearing In Steering Column Lock Cylinder Housing
    G02753762Courtesy of FORD MOTOR CO.
  20. Position the steering column upper bearing in the steering column lock cylinder housing.
  21. Using an appropriate bearing installer or socket, install the upper steering column bearing on the steering column lock cylinder housing.
    Fig 16: Installing Upper Steering Column Bearing On Steering Column Lock Cylinder Housing
    G02753763Courtesy of FORD MOTOR CO.
  22. CAUTION: Install the lower steering column bearing so that the inner race is visible when installed.
    Fig 17: Installing Steering Column Lower Bearing In Steering Column Lock Cylinder Housing
    G02753764Courtesy of FORD MOTOR CO.
  23. Position the steering column lower bearing in the steering column lock cylinder housing.
  24. Using an appropriate bearing installer or socket, install the lower steering column bearing so that the inner race is visible when installed.
  25. Position the steering column shaft in the steering column lock cylinder housing.
    • Install the steering column bearing tolerance ring on the steering column shaft.
    Fig 18: Installing Steering Column Bearing Tolerance Ring On Steering Column Shaft
    G02753765Courtesy of FORD MOTOR CO.
  26. Install the steering column bearing sleeve.
    Fig 19: Installing Steering Column Bearing Sleeve
    G02753766Courtesy of FORD MOTOR CO.
  27. Install the steering column bearing spring (3C674).
    Fig 20: Installing Steering Column Bearing Spring
    G02753767Courtesy of FORD MOTOR CO.
  28. Install the snap ring.
    Fig 21: Installing Snap Ring
    G02753768Courtesy of FORD MOTOR CO.
  29. Install the turn indicator cancel cam.
    Fig 22: Installing Turn Indicator Cancel Cam
    G02753769Courtesy of FORD MOTOR CO.
  30. Install the lock cylinder housing screws loosely and position the steering actuator housing in a vise.
    Fig 23: Installing Lock Cylinder Housing Screws
    G02753770Courtesy of FORD MOTOR CO.
  31. Position the steering column lock cylinder housing and the steering column shaft on the steering actuator housing.
    • Make sure the upper and lower steering column lock actuators are aligned.
    Fig 24: Inspecting Upper And Lower Steering Column Lock Actuators Alignment
    G02753771Courtesy of FORD MOTOR CO.
  32. Position the steering column locking levers on the steering actuator housing.
    1. Use a shop fabricated tool.
    2. On tilt steering columns, install and compress the steering column position spring.
    Fig 25: Installing Steering Column Position Spring
    G02753772Courtesy of FORD MOTOR CO.
  33. Position the lock cylinder housing and steering actuator housing, and tighten the lock cylinder housing screws.
    Fig 26: Installing Lock Cylinder Housing And Steering Actuator Housing
    G02753773Courtesy of FORD MOTOR CO.
  34. Install the steering column bearing tolerance ring.
    Fig 27: Installing Steering Column Bearing Tolerance Ring
    G02753774Courtesy of FORD MOTOR CO.
  35. Install the sensor ring and spring.
    Fig 28: Installing Sensor Ring And Spring
    G02753775Courtesy of FORD MOTOR CO.
  36. NOTE: The narrow section of the keyhole in the lock gear should be in the one o'clock position.
    Fig 29: Installing Steering Column Lock Gear
    G02753776Courtesy of FORD MOTOR CO.
  37. Install the steering column lock gear.
    • Use ignition lock grease to lubricate the steering column lock gear.
  38. Install the steering column lock housing bearing.
    • While the narrow section of the keyhole is at the one o'clock position and the tab inboard at the three o'clock position, rotate it counterclockwise.
    • Lubricate the steering column lock housing bearing with ignition lock grease.
    Fig 30: Installing Steering Column Lock Housing Bearing
    G02753777Courtesy of FORD MOTOR CO.
  39. Install the steering column upper bearing retainer firmly to engage the four retention tabs into the lock housing.
    Fig 31: Installing Steering Column Upper Bearing Retainer
    G02753778Courtesy of FORD MOTOR CO.
  40. WARNING: To reduce the risk of serious personal injury, read and follow all warnings, notes and instructions in the steering column removal and installation procedure.
  41. Install the steering column. For additional information, REFER to STEERING COLUMN .