FixVault
Home › Ford › 2004 › Escape 2.0 B › Repair and Diagnosis › Engine Mechanical › Mechanical › Engine-2.0L ZETEC › In-Vehicle Repair › Intake Manifold › Installation

Intake Manifold: Installation

    NOTE: Install new intake manifold gaskets if damaged.
  1. Position the intake manifold and gaskets.
  2. Install the right side intake manifold stud.
    Fig 1: Installing Right Side Intake Manifold Stud
    G02738669Courtesy of FORD MOTOR CO.
    3. NOTE: Illustration shown with throttle body removed for clarity.
    Fig 2: Identifying Tightening Sequence Of Intake Manifold Bolts
    G02738670Courtesy of FORD MOTOR CO.
  3. Tighten the nuts and bolts using the sequence shown.
    4. NOTE: The EGR valve sealing surfaces are soft metals. Carefully clean all sealing surfaces and install a new EGR valve gasket.
    Fig 3: Installing EGR Valve Bolts
    G02738671Courtesy of FORD MOTOR CO.
  4. Install the EGR valve bolts.
  5. Connect the PCV vacuum hose.
    Fig 4: Connecting PCV Vacuum Hose
    G02738672Courtesy of FORD MOTOR CO.
  6. Connect the four vacuum hoses.
    Fig 5: Connecting Vacuum Hoses
    G02738673Courtesy of FORD MOTOR CO.
  7. Connect the brake booster vacuum supply hose to the intake manifold.
    Fig 6: Connecting Brake Booster Vacuum Supply Hose To Intake Manifold
    G02738674Courtesy of FORD MOTOR CO.
  8. Install the (CHT) sensor wire clip, and attach the CHT wiring harness.
    Fig 7: Installing CHT Sensor Wire Clip And Attaching CHT Wiring Harness
    G02738675Courtesy of FORD MOTOR CO.
  9. Connect the (CHT) sensor.
    Fig 8: Connecting CHT Sensor
    G02738676Courtesy of FORD MOTOR CO.
  10. Install the retainer for the HO2S wiring harness mount.
    Fig 9: Installing Retainer Of HO2S Wiring Harness Mount
    G02738677Courtesy of FORD MOTOR CO.
  11. Connect the HO2S sensor wiring harness to the bracket.
    Fig 10: Connecting HO2S Sensor Wiring Harness To Bracket
    G02738678Courtesy of FORD MOTOR CO.
  12. Connect the PCM wiring harness to the bracket.
    Fig 11: Connecting PCM Wiring Harness To Bracket
    G02738679Courtesy of FORD MOTOR CO.
  13. Connect the main engine control sensor wiring connector to the mounting bracket.
    Fig 12: Connecting Main Engine Control Sensor Wiring Connector To Mounting Bracket
    G02738680Courtesy of FORD MOTOR CO.
  14. Connect the IAC electrical connector and attach the wiring harness to the bracket.
    Fig 13: Connecting IAC Electrical Connector
    G02738681Courtesy of FORD MOTOR CO.
  15. Connect the TP sensor electrical connector.
    Fig 14: Connecting TP Sensor Electrical Connector
    G02738682Courtesy of FORD MOTOR CO.
  16. Connect the fuel injector electrical connectors.
    • Position the harness back onto the valve cover stud.
    Fig 15: Connecting Fuel Injector Electrical Connectors
    G02738683Courtesy of FORD MOTOR CO.
  17. Connect the fuel pulse damper vacuum hose.
    Fig 16: Connecting Fuel Pulse Damper Vacuum Hose
    G02738684Courtesy of FORD MOTOR CO.
  18. Connect the accelerator cable and, if equipped, the speed control actuator cable.
    Fig 17: Connecting Accelerator Cable And Speed Control Actuator Cable
    G02738685Courtesy of FORD MOTOR CO.
  19. Connect the fuel tube.
    • Install the safety clip.
    Fig 18: Connecting Fuel Tube
    G02738686Courtesy of FORD MOTOR CO.
  20. Install the air cleaner outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  21. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
About FixVault