FixVault

Final Drive Carrier and Differential Assembly: Assembly

  1. Lubricate the gears and thrust washers with clean automatic transmission fluid.
    Fig 1: Lubricating Gears And Thrust Washers
    G03192464Courtesy of FORD MOTOR CO.
  2. Install the different pinion gears and thrust washers.
    1. Install the differential side gears and thrust washers.
    2. Install the differential pinion gears and thrust washers by rotating 90 degrees.
    Fig 2: Installing Different Pinion Gears And Thrust Washers
    G03192465Courtesy of FORD MOTOR CO.
  3. NOTE: Install a new roll pin.
    Fig 3: Installing Differential Pinion Shaft
    G03192466Courtesy of FORD MOTOR CO.
  4. Install the differential pinion shaft.
    1. Install the pinion shaft.
    2. Install the roll pin.
  5. NOTE: Left-hand side shown, right-hand side similar.
    Fig 4: Installing Differential Case Bearings
    G03192467Courtesy of FORD MOTOR CO.
  6. Using the special tool, install the differential case bearings.