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Engine Front Cover: Installation

WARNING: This page is about a different car, the 2003 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply silicone gasket and sealant in the locations shown.
    Fig 1: Identifying Locations For Applying Silicon Gasket And Sealant
    G01624103Courtesy of FORD MOTOR CO.
  2. Install the engine front cover.
    Fig 2: Installing Engine Front Cover
    G01624104Courtesy of FORD MOTOR CO.
  3. Install the belt idler pulleys and the bolts.
    Fig 3: Installing Belt Idler Pulleys And Bolts
    G01624105Courtesy of FORD MOTOR CO.
  4. Connect the CMP sensor electrical connector.
    Fig 4: Connecting CMP Sensor Electrical Connector
    G01624106Courtesy of FORD MOTOR CO.
  5. Raise the vehicle.
  6. Install the crankshaft front oil seal. For additional information, refer to CRANKSHAFT FRONT OIL SEAL .
  7. Tighten the four oil pan bolts in the sequence shown.
    • Stage 1: Tighten to 2 Nm (18 lb-in).
    • Stage 2: Tighten to 20 Nm (15 lb-ft).
    • Stage 3: Tighten an additional 60 degrees.
      Fig 5: Identifying Sequence For Tightening Oil Pan Bolts
      G01624107Courtesy of FORD MOTOR CO.
  8. Install the drain plug.
    Fig 6: Identifying Tightening Torque Of Drain Plug
    G01624108Courtesy of FORD MOTOR CO.
  9. Position the power steering reservoir and install the bolts.
    Fig 7: Identifying Tightening Torque For Installing Power Steering Reservoir
    G01624109Courtesy of FORD MOTOR CO.
  10. Connect the CKP sensor electrical connector.
    Fig 8: Connecting CKP Sensor Electrical Connector
    G01624110Courtesy of FORD MOTOR CO.
  11. Position the A/C muffler and tighten the nut.
    Fig 9: Identifying Tightening Torque For Installing A/C Muffler
    G01624111Courtesy of FORD MOTOR CO.
  12. Install the power steering pump and the bolts.
    Fig 10: Identifying Tightening Torque For Installing Power Steering Pump
    G01624112Courtesy of FORD MOTOR CO.
  13. Position the battery cable and install the two nuts.
    Fig 11: Identifying Tightening Torque For Installing Battery Cable
    G01624113Courtesy of FORD MOTOR CO.
  14. Install the crankshaft pulley. For additional information, refer to CRANKSHAFT PULLEY .
  15. Install the water pump pulley and the bolts.
    Fig 12: Identifying Tightening Torque For Installing Water Pump Pulley
    G01624114Courtesy of FORD MOTOR CO.
  16. Install the cooling fan. For additional information, refer to ENGINE COOLING or SUPERCHARGER COOLING .
  17. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
  18. Install the valve covers. For additional information, refer to VALVE COVER RH  and VALVE COVER LH .
  19. Position the radio ignition interference capacitors and install the nuts.
    Fig 13: Installing Radio Ignition Interference Capacitors
    G01624115Courtesy of FORD MOTOR CO.
  20. Fill the crankcase with clean engine oil.