Intermediate Clutch Cylinder: Disassembly

Fig 1: Intermediate Clutch Cylinder Components

Courtesy of FORD MOTOR CO.

Fig 2: Intermediate Clutch Cylinder Parts Description Chart

Courtesy of FORD MOTOR CO.

1. Remove the intermediate clutch pack.
   1. Remove the snap ring.
   2. Remove the pressure plate.
   3. Remove the clutch pack.
   4. Remove the wave spring.
      Fig 3: Removing Intermediate Clutch Pack

      Courtesy of FORD MOTOR CO.
CAUTION: Do not fully compress the intermediate clutch spring retainer.
Fig 4: Compressing Intermediate Clutch Return Spring
Courtesy of FORD MOTOR CO.
2. Using the special tool, compress the intermediate clutch return spring and remove the snap ring.
NOTE: The seal is part of the piston and is repaired as an assembly.
Fig 5: Removing Intermediate Clutch Balance Piston Assembly
Courtesy of FORD MOTOR CO.
3. Remove the intermediate clutch balance piston assembly.
4. Remove the intermediate clutch return spring.
   Fig 6: Removing Intermediate Clutch Return Spring

   Courtesy of FORD MOTOR CO.
NOTE: The seal is part of the piston and is repaired as an assembly.
Fig 7: Removing Intermediate Clutch Piston
Courtesy of FORD MOTOR CO.
5. Remove the intermediate clutch piston.
6. Remove the intermediate clutch piston inner seal.
   Fig 8: Removing Intermediate Clutch Piston Inner Seal

   Courtesy of FORD MOTOR CO.