FixVault

Center Support: Disassembly

    NOTE: Note the location of the seal ring ends and how they overlap for correct assembly.
    Fig 1: Removing Direct Clutch Seal Rings
    G03889421Courtesy of FORD MOTOR CO.
  1. Remove and discard the direct clutch seal rings.
  2. Remove the No. 6 thrust washer.
    Fig 2: Removing Thrust Washer
    G03889422Courtesy of FORD MOTOR CO.
  3. Using the special tool, remove the intermediate piston return spring snap ring.
    Fig 3: Removing Intermediate Piston Return Spring Snap Ring
    G03889423Courtesy of FORD MOTOR CO.
  4. Remove the intermediate piston return spring.
    Fig 4: Removing Intermediate Piston Return Spring
    G03889424Courtesy of FORD MOTOR CO.
  5. Remove and discard the intermediate piston.
    Fig 5: Removing Intermediate Piston
    G03889425Courtesy of FORD MOTOR CO.
  6. Inspect the new intermediate piston.
  7. Inspect the intermediate piston inner and outer seals.
  8. Inspect the check ball for free movement.
    Fig 6: Inspecting Check Ball For Free Movement
    G03889426Courtesy of FORD MOTOR CO.
  9. NOTE: If the sealing surface or the bushing show signs of damage or wear, a new center support must be installed.
    Fig 7: Inspecting Center Support Bushing
    G03889427Courtesy of FORD MOTOR CO.
  10. Inspect the center support for damage or wear.
    1. Inspect the center support bushing.
    2. Inspect the center support sealing surface.
    • Verify that the air bleed orifice located on the center support is in the 12 o'clock position and is not clogged. Apply 231 kPa (20 psi) of air pressure from the piston side of the center support to verify that the bleed orifice is clear.