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Forward Clutch Assembly: Assembly

  1. Lightly lubricate the new pistons and seals with clean automatic transmission fluid.
    1. Forward clutch balance piston
    2. Forward clutch balance piston return spring
    3. Forward clutch piston
      Fig 1: Assembling Forward Clutch Piston
      G03889445Courtesy of FORD MOTOR CO.
  2. Install the forward clutch piston.
    Fig 2: Installing Forward Clutch Piston
    G03889444Courtesy of FORD MOTOR CO.
  3. Install the forward clutch balance piston return spring and balance piston.
    Fig 3: Installing Forward Clutch Balance Piston Return Spring And Balance Piston
    G03889443Courtesy of FORD MOTOR CO.
  4. Using the special tool, install the snap ring.
    Fig 4: Installing Snap Ring
    G03889442Courtesy of FORD MOTOR CO.
  5. NOTE: Inspect the forward clutch plates for damage. If any damage is found, install new plates.
  6. Install the forward clutch pack.
    1. Cushion spring
    2. Externally splined steel plates
    3. Internally splined friction plates
    4. Forward clutch pressure plate
      Fig 5: Installing Forward Clutch Pack
      G03909221Courtesy of FORD MOTOR CO.
  7. Install the forward clutch snap ring.
    Fig 6: Installing Forward Clutch Snap Ring
    G03889441Courtesy of FORD MOTOR CO.
  8. Using a feeler gauge, measure the clearance between the snap ring and the pressure plate in three different locations.
    Fig 7: Measuring Clearance Between Snap Ring And Pressure Plate
    G03889451Courtesy of FORD MOTOR CO.
  9. Install the No. 8 forward clutch thrust bearing, blue side up.
    Fig 8: Installing Forward Clutch Thrust Bearing Blue Side Up
    G03889440Courtesy of FORD MOTOR CO.
  10. Install the No. 7 thrust washer and two new seals.
    Fig 9: Installing Thrust Washer And Two New Seals
    G03889439Courtesy of FORD MOTOR CO.