FixVault

Front Brake Caliper: Disassembly

WARNING: This page is about a different car, the 2006 Lincoln Navigator and 2006 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Remove the brake caliper. For additional information, refer to BRAKE CALIPER .
  2. Apply low air pressure to the fluid port in the brake caliper.
    1. Place a block of wood between the caliper bridge and the caliper pistons.
    2. Apply low air pressure to the fluid port in the brake caliper to force out the caliper pistons.
    3. Remove the block of wood and the caliper pistons.
      Fig 1: Removing Caliper Pistons
      G04626608
  3. Remove the caliper piston seals and boots.
  4. Inspect the caliper bores for scoring or corrosion. If scoring and corrosion exist, install a new brake caliper assembly.